Hobart Welding Products OM-474 manual Panel, Front w/Components -1 Item

Page 61

Item

Dia.

Part

Description

 

 

No.

 

Mkgs.

No.

Quantity

 

 

 

 

 

Figure 11-4. Panel, Front w/Components (Fig 11-1 Item 107)

 

 

 

 

 

 

 

 

. . .

1

. .

. . . . . . . . . . . .

. 010 647

. . PIN, spring CS .156 x 1.250

. . . . . 1

. . .

2

. .

. . . . . . . . . . . .

. 044 328

. . HANDLE, switch range

. . . . . 1

. . .

3

. .

. . . . . . . . . . . .

. . . . . . . . . .

. . PLATE, indent control rating (order by model and serial number)

. . . . . 1

. . .

4

. .

. . . . . . . . . . . .

. . . . . . . . . .

. . NAMEPLATE, (order by model and serial number)

. . . . . 1

. . .

5

. . . . S1

. 172 070

. . SWITCH, ign 5posn

. . . . . 1

. . .

. . .

. .

. . . . . . . . . . . .

. 041 959

. . AUTOMATIC SHUTDOWN LO-HI TEMP, (consisting of)

. . . . . 1

. . .

. . .

. .

. . . . . . . . . . . .

. 110 958

. . . . SWITCH, automatic shutdown (consisting of)

. . . . . 1

. . .

6

. . . . MS1

. 011 072

. . . . . SWITCH, magnetic (consisting of)

. . . . . 1

. . .

7

. . . . . F

*048 317

. . . . . . . FUSE, mintr gl 14A 32V

. . . . . 1

. . .

. . .

. .

. . D8

. 087 970

. . . . . DIODE

. . . . . 1

. . .

8

. .

. . . . . . . . . . . .

. 131 999

. . PANEL, front upper

. . . . . 1

. . .

9

. .

. . . . . . . . . . . .

. 086 706

. . SPACER, range switch

. . . . . 1

. . . 10

. .

. . S3

. 119 850

. . SWITCH, range/changeover

. . . . . 1

. . . 11

. .

. . . . . . . . . . . .

. 086 991

. . BRACKET, support switch range

. . . . . 1

. . . 12

. .

. . . . . . . . . . . .

. Fig 11-2

. . CONTROL BOX w/COMPONENTS

. . . . . 1

. . . 13

. .

. CB1,2 . . . . . 139 266

. . CIRCUIT BREAKER, man reset 1P 15A 250V

. . . . . 2

. . . 14

. .

. RC1,2 . . . . . 170 901

. . RECEPTACLE, str dx grd 2P3W 15A 125V

. . . . . 2

. . . 14

. .

GFCI1,2 . . ♦168 068

. . RECEPTACLE, str dx grd 2P3W 15A 125V

. . . . . 2

. . .

. . .

. .

. . . . . . . . . . .

♦042 655

. . RECEPTACLE KIT, 240V (consisting of)

. . . . . 1

. . . 14

. .

. . RC1

. 604 103

. . . . RECEPTACLE, str dx grd 2P3W 15A 250V

. . . . . 1

. . . 14

. .

. . RC2

. 039 864

. . . . RECEPTACLE, str dx grd 2P3W 15A 125V

. . . . . 1

. . . 15

. .

. . RC3 . . . .

♦143 976

. . CONNECTOR w/SOCKETS

. . . . . 1

. . . 16

. .

. CB3,4 . . .

♦083 432

. . CIRCUIT BREAKER, man reset 1P 10A 250V

. . . . . 2

. . . 17

. .

. . S4,5 . . . .

♦011 609

. . SWITCH, tgl SPDT 15A 125VAC

. . . . . 2

. . . 18

. .

. . S9

♦011 611

. . SWITCH, tgl DPDT 15A 125V

. . . . . 1

. . . 19

. .

. . R1

. 072 462

. . POTENTIOMETER, C std sft 1/T 2W 1000 ohm (consisting of) .

. . . . . 1

. . . 20

. .

. . . . . . . . . . . .

. 072 590

. . . . LOCK, shaft pot .375-32 x .250dia sft

. . . . . 1

. . . 21

. .

. . . . . . . . . . . .

. 022 289

. . TUBING, stl .312 OD x .187 ID x .437

. . . . . 2

. . . 22

. .

. . . . . . . . . . . .

. 097 926

. . KNOB, pointer

. . . . . 1

. . . 23

. .

. . . . . . . . . . .

♦021 385

. . BOOT, tgl switch lever

. . . . . 2

. . . 24

. .

. . . . . . . . . . . .

. 170 663

. . HINGE, panel front

. . . . . 1

. . . 25

. .

. . . . . . . . . . . .

. 083 030

. . STUD, brs grd .250-20 x 1.750

. . . . . 1

. . . 26

. .

. . . . . . . . . . . .

. 601 836

. . NUT, brs hex .250-20

. . . . . 3

. . .

. . .

. .

. . . . . . . . . . .

♦041 569

. . METER KIT, A & V DC (consisting of)

. . . . . 1

. . . 27

. .

. . A2

♦046 652

. . . . METER, amp DC 50MV 0-600

. . . . . 1

. . . 28

. .

. . . V . . . . . ♦046 654

. . . . METER, volt DC 0-100

. . . . . 1

. . .

. . .

. .

. . . . . . . . . . .

♦030 081

. . . . SHUNT, meter 500 KV 500A

. . . . . 1

. . .

. . .

. .

. . . . . . . . . . .

♦003 645

. . . . BUS BAR, shunt/sec

. . . . . 2

. . .

. . .

. .

. . . . . . . . . . .

♦145 626

. . . . BRACKET, mtg shunt

. . . . . 1

. . . 29

. .

. . . . . . . . . . .

♦039 885

. . CAP, dust connector 9760-20

. . . . . 1

. . .

. . .

. .

. . . . . . . . . . .

♦041 606

. . ENGINE METER KIT, (consisting of)

. . . . . 1

. . . 30

. .

. . . . . . . . . . . .

. 047 842

. . . . GAUGE, pressure 5-100 lbs

. . . . . 1

. . . 31

. .

. . . . . . . . . . . .

. 047 841

. . . . GAUGE, temperature mechanical 100/250deg

. . . . . 1

. . .

. . .

. .

. . . . . . . . . . . .

. 128 829

. . . . KIT, oil line 44.000 in 1/8NPT x 10mm

. . . . . 1

. . .

. . .

. .

. . . . . . . . . . . .

. 602 946

. . . . FITTING, pipe brs tee B 1/8NPT

. . . . . 1

. . .

. . .

. .

. . . . . . . . . . . .

. 602 898

. . . . FITTING, pipe brs nipple close 1/8NPT

. . . . . 1

. . . 32

. .

. . . . . . . . . . . .

. 119 014

. . LEVER, switch black

. . . . . 1

. . . 33

. .

. . HM

. 145 247

. . METER, hour 4-40VDC

. . . . . 1

. . .

. . .

. .

. . . . . . . . . . . .

. 604 784

. . SCREW, mach brs rdh 6-32 x .500

. . . . . 2

. . .

. . .

. .

. . . . . . . . . . . .

. 601 829

. . NUT, brs hex 6-32

. . . . . 2

. . . 34

. .

. . . . . . . . . . . .

. 082 788

. . HOLDER, light ind

. . . . . 2

. . . 35

. .

. . . . . . . . . . . .

. 082 789

. . LENS, light ind red

. . . . . 2

. . . 36

. .

. PL1,2 . . . .

*048 155

. . BULB, incand flg base 12V

. . . . . 2

. . . 37

. .

. . FG

. 118 066

. . GAUGE, fuel elec 12V

. . . . . 1

. . . 38

. .

. . . . . . . . . . . .

. 189 404

. . SPACER, nylon

. . . . . 3

♦OPTIONAL

*Recommended Spare Parts.

 

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

OM-474 Page 57

Page 60 Page 62
Image 61
Page 60 Page 62
Contents Processes OM-474Description JulyFrom Hobart to You Table of Contents Page Arc Welding Hazards Symbol UsageElectric Shock can kill ARC Rays can burn eyes and skinEngine Hazards Moving Parts can cause injury Battery Explosion can BlindEngine Exhaust Gases can kill Engine Heat can cause fireEMF Information Principal Safety StandardsRadiation can cause interference ARC Welding can cause interferenceConsignes DE Sécurité Lire Avant Utilisation Signification des symbolesUN Choc Électrique peut tuer LES Fumées ET LES GAZ peuvent être dangereuxDES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer un in- cendie ou une explosionDES Pièces Chaudes peuvent provoquer des brûlures graves LE Bruit peut affecter l’ouïe’EXPLOSION DE LA Batterie peut DES Organes Mobiles peuvent provoquer des blessuresLA Chaleur DU Moteur peut pro- voquer un incendie LA Chute DE L’APPAREIL peut blesserInformation sur les champs électromagnétiques Principales normes de sécuritéLE Soudage À L’ARC risque de provoquer des interférences Consignes relatives aux stimulateurs cardiaquesSymbols And Definitions SpecificationsWeld, Power, And Engine Specifications DefinitionsDimensions Dimensions, Weights, And Operating AnglesWeight Fuel ConsumptionDuty Cycle And Overheating AC Auxiliary Power60% Duty Cycle At 350 Amperes Minutes Welding5 KVA/KW Single-Phase Auxiliary Power Plant No Weld Load Optional AC Power Plant Curves12.5 KVA/KW Three-Phase Auxiliary Power Plant No Weld Load DC Volts CC/DC Standard Volt-Ampere CurvesAC Amperes CV/DC Models with Optional CV-3 Module 100 Ranges 190-Max 110-270Installing Welding Generator InstallationConnecting The Battery Temperatures below 0 F -18C 13 mm Full Diesel Valve Open Installing MufflerEngine Prestart Checks Do not use gasoline. Gasoline will damage engineSelecting Weld Cable Sizes Connecting To Weld Output Terminals100 ft 30 m Or Less 10 100% Duty CycleTerminal Strip 3T Connections Optional Remote 14 Receptacle RC3 Information Optional, See SectionSocket Information Stop engineFront Panel Controls See Section Operating Welding GeneratorDo not switch under load Ampere Range SwitchDescription Of Front Panel Controls See Section Stop engine and fix trouble if either warning light goes onExample Combination remote amperage control Remote Control OptionalVolt Duplex And Optional Gfci Receptacles Operating Auxiliary EquipmentOpen Contact Volt Duplex Receptacle OptionalSet Engine Control switch to Run when using auxiliary power Connecting Optional Auxiliary Power PlantFront Maintenance and Troubleshooting Maintenance Label To Clean air filter Servicing Air CleanerDo not clean housing with air hose Stop engine and let cool Servicing Fuel SystemTo drain water from fuel system To replace fuel filterIdle Speed Adjustment Adjusting Engine SpeedEngine Speed No Load Changing Engine Oil And Filter If any fuse or circuit breaker Overload ProtectionTroubleshooting Inspecting And Cleaning Optional Spark Arrestor MufflerWelding Trouble RemedyAuxiliary Power Check engine control switch, and replace if necessary Coolant temperature gets too high see SectionEngine See engine manualOM-474 Circuit Diagram For Welding Generator For Standard Models Electrical DiagramsOM-474 193 989-B Wetstacking RUN-IN ProcedureLoad Bank Run-In Procedure Using Load BankDo not touch hot exhaust Run-In Procedure Using Resistance GridBank/grid From flammablesSelecting Equipment Auxiliary Power GuidelinesGrounding Generator To Truck Or Trailer Frame How Much Power Does Equipment Require? Grounding When Supplying Building SystemsEarth ground if supplying Use ground device as stated in electrical codesApproximate Power Requirements For Farm/Home Equipment Approximate Power Requirements For Industrial MotorsIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor EquipmentHow Much Power Can Generator Supply? Power Required To Start MotorSingle-Phase Induction Motor Starting Requirements KVA/HP x HP xWelding Generator Auxiliary Power output circuit Typical Connections To Supply Standby PowerItem 4 is not necessary if circuit Protection is already presentCurrent Load Watts Amperes Selecting Extension Cord Use Shortest Cord Possible101 102 105 104 103 Parts List65 66 Includes Items Dia Part Description Mkgs Quantity PLG9,RC9 PC4 Control Box w/Components Control Box w/Components -4 ItemGenerator Generator -1 Item Panel, Front w/Components Panel, Front w/Components -1 Item Page Support ServiceHobart Welding Products Contact your Distributor forCall
Top Page Image Contents