Hobart Welding Products OM-474 manual Dia Part Description Mkgs Quantity

Page 54

Item

Dia.

Part

Description

 

 

No.

Mkgs.

No.

Quantity

 

 

 

 

Figure 11-1. Main Assembly

 

 

 

 

 

 

 

. . .

1

. . . . . . . . . . . .

. 089 517

. . STRAP, fuel tank

. . . 2

. . .

2

. . . . . . . . . . . .

. 134 771

. . PLUG, protective .640sq

. . . 2

. . .

3

. . . . . . . . . . . .

. 184 677

. . TANK, fuel (consisting of)

. . . 1

. . .

4

. . . . . . . . . . . .

. 182 022

. . . . CAP, fuel large

. . . 1

. . .

5

. . . . . . . . . . . .

. 146 357

. . SENDER, fuel gauge

. . . 1

. . .

. . . . . . . . .

FG

. 118 066

. . GAUGE, fuel elec 12V (see Fig 11-4)

. . . 1

. . .

. . . . . . . . .

. . . . . . . . . . . .

. 020 108

. . FLANGE, fuel gauge

. . . 1

. . .

. . . . . . . . .

. . . . . . . . . . . .

. 605 288

. . FITTING, pipe galv plug sqhd .250NPT

. . . 1

. . .

6

. . . . . . . . . . . .

. 110 744

. . FITTING, brs flrd elb M 1/4tbg x 1/8NPT

. . . 1

. . .

7

. . . . . . . . . . . .

. 110 742

. . HOSE, fuel 28.000 1/4 swivel

. . . 1

. . .

8

. . . . . . . . . . . .

. 097 507

. . STRIP, rbr adh back .125 x 1

. . . 2

. . .

9

. . . . . . . . . . . .

. 010 314

. . VALVE, shut off fuel

. . . 1

. . . 10

. . . . . . . . . . . .

. 110 069

. . FITTING, brs flrd elb M 1/4tbg x 1/4NPT

. . . 2

. . . 11

. . . . . . . . . . . .

. 135 572

. . HOSE, fuel 8.000 1/4 swivel

. . . 1

. . . 12

. . . . . . . . . . . .

. 188 235

. . UPRIGHT, base center

. . . 1

. . . 13

. . . . . . . . . . . .

. 017 479

. . SEAL, weather lift eye

. . . 1

. . . 14

CR2

. 155 309

. . CONTACTOR, solenoid 12VDC 400A

. . . 1

. . .

. . . . . . . . .

. . . . . . . . . . . .

. 089 830

. . FUSE, link (used w/CR1)

. . . 1

. . . 15

. . . . . . . . . . . .

. 106 394

. . FITTING, brs flrd conn M hd 1/4tbg 1/4NPT

. . . 1

. . . 16

. . . . . . . . . . . .

. 106 391

. . HOSE, fuel 15.000 1/4 swivel (included w/engine)

. . . 1

. . . 17

. . . . . . . . . . . .

. 179 661

. . BASE, filter w/adapter

. . . 1

. . . 18

. . . . . . . . . . . .

*192 744

. . FILTER, fuel spin on

. . . 1

. . . 19

. . . . . . . . . . . .

. 601 945

. . SCREW, cap stl hexhd .625-18 x 4.000

. . . 4

. . . 20

. . . . . . . . . . . .

. 071 731

. . WASHER, flat stl .656 ID x 2.250 OD

. . . 4

. . . 21

. . . . . . . . . . . .

. 072 848

. . TUBING, nprn 2.500 OD x .875 ID x 2.000

. . . 4

. . . 22

. . . . . . . . . . . .

. 071 730

. . TUBING, stl .875 OD x 12ga wall x 2.375

. . . 4

. . . 23

. . . . . . . . . . . .

. 071 890

. . RETAINER, mount eng/gen

. . . 4

. . . 24

. . . . . . . . . . . .

. 032 453

. . CABLE, bat neg (included w/engine)

. . . 1

. . . 25

. . . . . . . . . . . .

. 182 276

. . CABLE, bat pos (included w/engine)

. . . 1

. . . 26

. . . . . . . . . . . .

. 604 433

. . NUT, stl slflkg hex hvy .312-18

. . . 1

. . .

. . . . . . . . .

. . . . . . . . . . . .

. 010 954

. . WASHER, flat stl .406 ID x 1.250 OD

. . . 1

. . . 27

. . . . . . . . . . . .

. 134 779

. . HOLDDOWN, bat

. . . 1

. . . 28

. . . . . . . . . . . .

. 010 875

. . CLAMP, muffler 2.000dia

. . . 1

. . . 29

. . . . . . . . . . . .

. 105 740

. . MUFFLER, exhaust engine

. . . 1

. . . 30

. . . . . . . . . . . .

. 035 968

. . WASHER, flat rbr 3.625 ID x 5.875 OD

. . . 1

. . .

. . . . . . . . .

. . . . . . . . . . . .

. 195 869

. . CABLE TIE, 0-17.500 weather resistant

. . . 1

. . . 31

. . . . . . . . . . . .

. 108 487

. . LABEL, warning falling equipment etc

. . . 2

. . . 32

. . . . . . . . . . . .

. 028 089

. . DOOR, access radiator

. . . 1

. . .

. . . . . . . . .

. . . . . . . . . . . .

. 191 865

. . BUMPER, door access radiator

. . . 2

. . . 33

. . . . . . . . . . . .

. 045 657

. . AIR CLEANER, intake carb (consisting of)

. . . 1

. . . 34

. . . . . . . . . . . .

. 021 116

. . . . CAP, dust

. . . 1

. . . 35

. . . . . . . . . . . .

. 004 115

. . . . BAFFLE, dustcap

. . . 1

. . . 36

. . . . . . . . . . . .

. 021 117

. . . . WING NUT ASSEMBLY

. . . 1

. . . 37

. . . . . . . . . . . .

*020 319

. . . . ELEMENT, air cleaner carb

. . . 1

. . . 38

. . . . . . . . . . . .

. 021 115

. . . . BAND, mtg air cleaner

. . . 1

. . . 39

. . . . . . . . . . . .

. 021 114

. . . . CLAMP ASSEMBLY, cup air cleaner

. . . 1

. . . 40

. . . . . . . . . . . .

. 010 863

. . CLAMP, hose 2.062-3clp dia

. . . 2

. . . 41

. . . . . . . . . . . .

. 187 893

. . HOSE, elb air cleaner

. . . 1

. . . 42

. . . . . . . . . . . .

. 158 610

. . LABEL, warning do not run engine

. . . 1

. . . 43

. . . . . . . . . . . .

. 010 862

. . CLAMP, hose 1.562 – 2.250clp dia

. . . 4

. . . 44

. . . . . . . . . . . .

. 197 464

. . RADIATOR, w/shroud (consisting of)

. . . 1

. . . 45

. . . . . . . . . . . .

. 605 982

. . . . CAP, radiator pressure 7 lb

. . . 1

. . . 46

. . . . . . . . . . . .

. 006 015

. . . . FITTING, pipe brs drain cock 1/4NPT

. . . 1

. . . 47

. . . . . . . . . . . .

. 197 826

. . GUARD, fan upper

. . . 1

. . . 48

. . . . . . . . . . . .

. 109 792

. . ENCLOSURE, radiator

. . . 1

. . . 49

. . . . . . . . . . . .

. 147 923

. . LABEL, warning moving parts

. . . 2

. . . 50

. . . . . . . . . . . .

+197 908

. . GUARD, fan RH

. . . 1

. . . 51

. . . . . . . . . . . .

. 113 676

. . HOSE, radiator lower

. . . 1

OM-474 Page 50

Page 53 Page 55
Image 54
Page 53 Page 55
Contents Description OM-474Processes JulyFrom Hobart to You Table of Contents Page Electric Shock can kill Symbol UsageArc Welding Hazards ARC Rays can burn eyes and skinEngine Hazards Engine Exhaust Gases can kill Battery Explosion can BlindMoving Parts can cause injury Engine Heat can cause fireRadiation can cause interference Principal Safety StandardsEMF Information ARC Welding can cause interferenceUN Choc Électrique peut tuer Signification des symbolesConsignes DE Sécurité Lire Avant Utilisation LES Fumées ET LES GAZ peuvent être dangereuxDES Pièces Chaudes peuvent provoquer des brûlures graves LE Soudage peut provoquer un in- cendie ou une explosionDES Particules Volantes peuvent blesser les yeux LE Bruit peut affecter l’ouïeLA Chaleur DU Moteur peut pro- voquer un incendie DES Organes Mobiles peuvent provoquer des blessures’EXPLOSION DE LA Batterie peut LA Chute DE L’APPAREIL peut blesserLE Soudage À L’ARC risque de provoquer des interférences Principales normes de sécuritéInformation sur les champs électromagnétiques Consignes relatives aux stimulateurs cardiaquesWeld, Power, And Engine Specifications SpecificationsSymbols And Definitions DefinitionsWeight Dimensions, Weights, And Operating AnglesDimensions Fuel Consumption60% Duty Cycle At 350 Amperes AC Auxiliary PowerDuty Cycle And Overheating Minutes WeldingOptional AC Power Plant Curves 5 KVA/KW Single-Phase Auxiliary Power Plant No Weld Load12.5 KVA/KW Three-Phase Auxiliary Power Plant No Weld Load AC Amperes CV/DC Models with Optional CV-3 Module Volt-Ampere CurvesDC Volts CC/DC Standard 100 Ranges 190-Max 110-270Installation Installing Welding GeneratorConnecting The Battery Engine Prestart Checks Installing MufflerTemperatures below 0 F -18C 13 mm Full Diesel Valve Open Do not use gasoline. Gasoline will damage engine100 ft 30 m Or Less Connecting To Weld Output TerminalsSelecting Weld Cable Sizes 10 100% Duty CycleSocket Information Remote 14 Receptacle RC3 Information Optional, See SectionTerminal Strip 3T Connections Optional Stop engineOperating Welding Generator Front Panel Controls See SectionDescription Of Front Panel Controls See Section Ampere Range SwitchDo not switch under load Stop engine and fix trouble if either warning light goes onRemote Control Optional Example Combination remote amperage controlOperating Auxiliary Equipment Volt Duplex And Optional Gfci ReceptaclesVolt Duplex Receptacle Optional Open ContactConnecting Optional Auxiliary Power Plant Set Engine Control switch to Run when using auxiliary powerFront Maintenance and Troubleshooting Maintenance Label Servicing Air Cleaner To Clean air filterDo not clean housing with air hose To drain water from fuel system Servicing Fuel SystemStop engine and let cool To replace fuel filterAdjusting Engine Speed Idle Speed AdjustmentEngine Speed No Load Changing Engine Oil And Filter Overload Protection If any fuse or circuit breakerWelding Inspecting And Cleaning Optional Spark Arrestor MufflerTroubleshooting Trouble RemedyAuxiliary Power Engine Coolant temperature gets too high see SectionCheck engine control switch, and replace if necessary See engine manualOM-474 Electrical Diagrams Circuit Diagram For Welding Generator For Standard ModelsOM-474 193 989-B RUN-IN Procedure WetstackingRun-In Procedure Using Load Bank Load BankBank/grid Run-In Procedure Using Resistance GridDo not touch hot exhaust From flammablesAuxiliary Power Guidelines Selecting EquipmentGrounding Generator To Truck Or Trailer Frame Earth ground if supplying Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Use ground device as stated in electrical codesIndustrial Motors Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsSingle-Phase Induction Motor Starting Requirements Power Required To Start MotorHow Much Power Can Generator Supply? KVA/HP x HP xItem 4 is not necessary if circuit Typical Connections To Supply Standby PowerWelding Generator Auxiliary Power output circuit Protection is already presentSelecting Extension Cord Use Shortest Cord Possible Current Load Watts AmperesParts List 101 102 105 104 10365 66 Includes Items Dia Part Description Mkgs Quantity PLG9,RC9 PC4 Control Box w/Components -4 Item Control Box w/ComponentsGenerator Generator -1 Item Panel, Front w/Components Panel, Front w/Components -1 Item Page Service SupportContact your Distributor for Hobart Welding ProductsCall
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