Southbend SB1026, SB1025, SB1024 owner manual 80, 140, 220, 325 RPM

Page 12

 

SB1024/SB1025/SB1026

 

I N T R O D U C T I O N

For Machines Mfg. Since 8/09

 

Operation Information (continued)

 

 

 

Distance Range Spindle to Column

6"–19"

 

Distance Range Spindle to Table

0"–18"

 

Drilling Capacity for Cast Iron

1"

 

Drilling Capacity for Steel

34"

 

Number of Spindle Speeds

16

 

Low Range of Spindle Speeds w/Motor @ 1725 RPM

80, 140, 220, 325 RPM

 

Low Range of Spindle Speeds w/Motor @ 3450 RPM

160, 280, 440, 650 RPM

 

High Range of Spindle Speeds w/Motor @ 1725 RPM

710, 1170, 1860, 2800 RPM

 

High Range of Spindle Speeds w/Motor @ 3450 RPM

1420, 2340, 3720, 5600 RPM

 

Number of Longitudinal Feed Rates

Variable

 

Longitudinal Feed Rate Range

0–313FPM

 

Quill Diameter

3.375"

 

Number of Quill Auto-Feed Rates

3

 

Quill Auto-Feed Rates

0.0015, 0.003, 0.006 in./rev.

 

Table Information

 

 

 

Length/Width/Thickness

42" x 9" x 3"

 

Number of T-Slots

3

 

T-Slot Width/Height

58" x 1"

 

T-Slot Distance Center-to-Center

212"

 

Stud Size

12"

 

Spindle Information

 

 

 

Spindle Taper

R8

 

End Milling Capacity

1"

 

Face Milling Capacity

4"

 

Draw Bar Diameter/TPI

716"-20

 

Draw Bar Length

1812"

 

Spindle Bearing Type

Angular Contact P4 (ABEC-7) & Double-Shielded Ball Bearing

 

Spindle Diameter

11316"

 

Construction

 

 

 

Quill

Chromed Steel

 

Table

Hardened & Precision-Ground Cast Iron

 

Headstock

Meehanite Cast Iron

 

Column & Base

Meehanite Cast Iron

 

Knee & Saddle

Meehanite Cast Iron

 

Paint

Urethane

Other Specifications

 

 

 

Machine No-Load Sound Level @ 3500 RPM

55 dB

 

Country of Origin

Taiwan

 

Warranty

1 Year

 

Serial Number Location

Machine ID Label On Column Right Side

 

Customer Setup & Cleaning Time

1–2 Hours

Features

High-Quality, Low-Vibration AEVF Spindle Motor

P4 (ABEC-7) High-Quality Angular Contact Spindle Bearings

X & Y Leadscrew Nuts Double-Bronzed for Ultra-Smooth Movement w/Minimal Backlash

Lever-Action, One-Shot Pump Lubrication System

Auto-Downfeed Stop with Micro-Adjustable Stop

Variable Speed Longitudinal Power Feed

Hardened and Precision-Ground Table Surface

Chromed Steel Quill

Heavy-Duty Spindle Brake

Halogen Work Light

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Contents 42 Milling Machine Updates Customer ServiceScope of Manual Manual FeedbackTable of Contents Parts Features About These MachinesForeword CapabilitiesFront View Identification Identification-front view Model SB1024 shownModel SB1024 Belt Housing Headstock Identification Model SB1024 belt housing and headstock identificationModel SB1025/SB1026 Belt Housing Headstock Identification Model SB1024 42 Variable Speed Milling Machine Power Feed Machine SpecificationsTable Information Model SB1025 42 Milling Machine Power Feed 80, 140, 220, 325 RPM Model SB1026 42 Milling Machine Power Feed High Range of Spindle Speeds Basic Machine Safety Understanding Risks of MachineryF E T Y Additional Milling Machine Safety Preparation Overview Things Youll NeedUnpacking InventoryCleaning & Protecting Before cleaning, gather the followingBasic steps for removing rust preventative Location Lifting & Moving To lift and move the millLeveling & Mounting Bolting to Concrete FloorsLeveling Assembly To install the ball handlesBall Handles Knee CrankFront way cover installed Way CoversPower Connection SB1025 220V 3-PhaseSB1024 SB1026Initial Lubrication Test RunTo test run the machine To test the X-axis power feed unit and table limit switch Inspections Adjustments To perform the spindle break-in procedureSpindle Break-In Operation Overview A typical milling operation, the operator does the followingControl Panel Table MovementGraduated Index Rings Table LocksAxis Power Feed To operate the X-axis power feedHead Movement Tilting HeadRotating Head Tramming SpindleTo tram the spindle to the table Tools Needed QtyPlace the parallel block directly under Ram Movement Moving Ram Back-and-ForthRotating Ram Setting Spindle Speed Setting Spindle Speed RangeDetermining Spindle Speed Setting SB1024 Spindle Speed Range Model SB1024 Spindle Speed RangesSetting SB1025/SB1026 Spindle Speed Range Model SB1025 Spindle Speed RangesMeshing Spindle & Spindle Clutch Setting Spindle Speed Setting SB1024 Spindle SpeedSetting SB1025/SB1026 Spindle Speed F2/R2Using the Coarse Downfeed Handle Downfeed ControlsManual Disengaged Position Auto-Downfeed Engaged Position Using the Fine Downfeed Handwheel Fine Downfeed ControlsUsing the Auto-Downfeed System To use the auto-downfeed systemSpindle Brake = 0.006 in./rev = 0.0015 in./rev = 0.003 in./revLoading/Unloading Tooling Loading ToolingUnloading Tooling Maintenance Schedule Before Beginning OperationsOngoing Daily, After OperationsMonth/Year LubricationCleaning LubricationUnpainted & Machined Surfaces Quill Table Ways One-Shot OilerSpeed Range Bearing Sleeve SB1024 Only Headstock GearingPower Feed Gears To lubricate the power feed gearsRam Ways Head & Ram Rack & Pinion GearPower feed ball handle removed Drive Gear Bevel Gear Cleaning Coolant Reservoir CleaningTo clean out the coolant reservoir HazardsMachine Storage Lubrication section beginning onAdjusting Gibs Disconnect Mill from Power Before Adjusting the GibsAdjusting Leadscrew Backlash Longitudinal Leadscrew BacklashCross Leadscrew Backlash Ball handle, rings, and key removed from Cross leadscrewSymptom Possible Cause Possible Solution TR O U B L E S H O OTI N G Electrical Safety Instructions Wiring Overview Wiring Diagram Color KEYSB1024/SB1026 Electrical Box Box, SeeSB1024/SB1026 Electrical Components Control Panel Viewed From Behind See FigureSB1024/SB1026 Electrical Component Pictures Motor junction boxSB1025 Electrical Box SB1025 Electrical Components SB1025 Electrical Component Pictures SB1025 Motor junction boxHeadstock Headstock Parts List DescriptionReverse Trip Ball Lever Quill SB1024 Gearbox SB1024 Gearbox Parts List DescriptionSB1025/SB1026 Gearbox SB1025/SB1026 Gearbox Parts List SB1024 Belt Housing SB1024 Belt Housing Parts List SB1025/SB1026 Belt Housing SB1025/SB1026 Belt Housing Parts List CAM Ring Screw M6-1 XRam Ram Parts List 668 Column, Knee, & Saddle Parts List Saddle GIB709 Table Parts List Leadscrew NUT BracketOne-Shot Oiler C D E F G HSB1024/SB1026 Electrical Box & Control Panel Electrical BoxSB1025 Electrical Box & Control Panel Control PanelAccessories SB1024 Head Machine Labels SB1024 Main Machine Labels 220V 1PH LabelSB1025/SB1026 Machine Labels Page R R a N T Y Southbendlathe.com