Southbend SB1024 owner manual Setting SB1025/SB1026 Spindle Speed, F2/R2

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SB1024/SB1025/SB1026

O P E R A T I O N

For Machines Mfg. Since 8/09

Setting SB1025/SB1026 Spindle Speed

1.DISCONNECT MILL FROM POWER!

2.Remove the belt housing side covers on both sides of the head to expose the V-belt and pulleys, as shown in Figure 35.

Adjustment Lever

Lock Lever

V-Belt & Pulley(1 of 2)

Access

Figure 35. V-belt and pulleys exposed

(Model SB1026 shown).

3.Loosen the two motor lock levers, one on either side of the head, then pull the belt tension adjustment lever forward to release the V-belt tension.

4.Refer to the illustrations in Figures 36–37and position the V-belt on the pulleys for the desired spindle speed.

Note: The Models SB1025 and SB1026 produce slightly different spindle speeds for each V-belt position. Make sure you refer to the correct illustration for the mill.

Also, Model SB1025 has two spindle speeds for each V-belt position that are selected by using the spindle direction switch on the control panel. F1/R1 will produce the lower of the two speeds for each spindle speed range and V-belt position.

SB1025

Switch @

Low Spindle

F1/R1

 

Speed Range

Motor

 

80

 

140

 

220

 

325

Spindle

Switch @

F2/R2

 

 

Motor

 

160

 

280

 

440

 

650

Spindle

 

SB1025

Switch @

High Spindle

F1/R1

 

Speed Range

Motor

 

710

 

1170

 

1860

 

2800

Spindle

Switch @

F2/R2

 

 

Motor

 

1420

 

2340

 

3720

 

5600

Spindle

 

Figure 36. Model SB1025 V-belt positions and

speeds.

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Contents 42 Milling Machine Updates Customer ServiceScope of Manual Manual FeedbackTable of Contents Parts Features About These MachinesForeword CapabilitiesFront View Identification Identification-front view Model SB1024 shownModel SB1024 Belt Housing Headstock Identification Model SB1024 belt housing and headstock identificationModel SB1025/SB1026 Belt Housing Headstock Identification Model SB1024 42 Variable Speed Milling Machine Power Feed Machine SpecificationsTable Information Model SB1025 42 Milling Machine Power Feed 80, 140, 220, 325 RPM Model SB1026 42 Milling Machine Power Feed High Range of Spindle Speeds Basic Machine Safety Understanding Risks of MachineryF E T Y Additional Milling Machine Safety Preparation Overview Things Youll NeedUnpacking InventoryBasic steps for removing rust preventative Cleaning & ProtectingBefore cleaning, gather the following Location Lifting & Moving To lift and move the millLeveling Leveling & MountingBolting to Concrete Floors Assembly To install the ball handlesBall Handles Knee CrankFront way cover installed Way CoversPower Connection SB1025 220V 3-PhaseSB1024 SB1026To test run the machine Initial LubricationTest Run To test the X-axis power feed unit and table limit switch Spindle Break-In Inspections AdjustmentsTo perform the spindle break-in procedure Operation Overview A typical milling operation, the operator does the followingControl Panel Table MovementGraduated Index Rings Table LocksAxis Power Feed To operate the X-axis power feedHead Movement Tilting HeadRotating Head Tramming SpindleTo tram the spindle to the table Tools Needed QtyPlace the parallel block directly under Rotating Ram Ram MovementMoving Ram Back-and-Forth Determining Spindle Speed Setting Spindle SpeedSetting Spindle Speed Range Setting SB1024 Spindle Speed Range Model SB1024 Spindle Speed RangesSetting SB1025/SB1026 Spindle Speed Range Model SB1025 Spindle Speed RangesMeshing Spindle & Spindle Clutch Setting Spindle Speed Setting SB1024 Spindle SpeedSetting SB1025/SB1026 Spindle Speed F2/R2Using the Coarse Downfeed Handle Downfeed ControlsManual Disengaged Position Auto-Downfeed Engaged Position Using the Fine Downfeed Handwheel Fine Downfeed ControlsUsing the Auto-Downfeed System To use the auto-downfeed systemSpindle Brake = 0.006 in./rev = 0.0015 in./rev = 0.003 in./revUnloading Tooling Loading/Unloading ToolingLoading Tooling Maintenance Schedule Before Beginning OperationsOngoing Daily, After OperationsMonth/Year LubricationUnpainted & Machined Surfaces CleaningLubrication Quill Table Ways One-Shot OilerSpeed Range Bearing Sleeve SB1024 Only Headstock GearingPower Feed Gears To lubricate the power feed gearsRam Ways Head & Ram Rack & Pinion GearPower feed ball handle removed Drive Gear Bevel Gear Cleaning Coolant Reservoir CleaningTo clean out the coolant reservoir HazardsMachine Storage Lubrication section beginning onAdjusting Gibs Disconnect Mill from Power Before Adjusting the GibsAdjusting Leadscrew Backlash Longitudinal Leadscrew BacklashCross Leadscrew Backlash Ball handle, rings, and key removed from Cross leadscrewSymptom Possible Cause Possible Solution TR O U B L E S H O OTI N G Electrical Safety Instructions Wiring Overview Wiring Diagram Color KEYSB1024/SB1026 Electrical Box Box, SeeSB1024/SB1026 Electrical Components Control Panel Viewed From Behind See FigureSB1024/SB1026 Electrical Component Pictures Motor junction boxSB1025 Electrical Box SB1025 Electrical Components SB1025 Electrical Component Pictures SB1025 Motor junction boxHeadstock Headstock Parts List DescriptionReverse Trip Ball Lever Quill SB1024 Gearbox SB1024 Gearbox Parts List DescriptionSB1025/SB1026 Gearbox SB1025/SB1026 Gearbox Parts List SB1024 Belt Housing SB1024 Belt Housing Parts List SB1025/SB1026 Belt Housing SB1025/SB1026 Belt Housing Parts List CAM Ring Screw M6-1 XRam Ram Parts List 668 Column, Knee, & Saddle Parts List Saddle GIB709 Table Parts List Leadscrew NUT BracketOne-Shot Oiler C D E F G HSB1024/SB1026 Electrical Box & Control Panel Electrical BoxSB1025 Electrical Box & Control Panel Control PanelAccessories SB1024 Head Machine Labels SB1024 Main Machine Labels 220V 1PH LabelSB1025/SB1026 Machine Labels Page R R a N T Y Southbendlathe.com