Southbend SB1026, SB1025, SB1024 owner manual To tram the spindle to the table, Tools Needed Qty

Page 36

SB1024/SB1025/SB1026

O P E R A T I O N

For Machines Mfg. Since 8/09

Tools Needed

 

Qty

4. Install the indicator holder into the spindle

Dial Test Indicator

 

 

or onto the quill, then mount the indicator

 

(with at least 0.0005" resolution)

..................

1

onto it so that the point is as parallel to

Indicator Holder

 

 

the block as possible (see the illustration in

 

(mounted on the quill/spindle)

1

Figure 26 for an example).

Precision Parallel Block

 

 

 

 

 

(at least 9" in length)

1

 

 

Note: A precision-ground plate can be substituted

 

Indicator Holder

 

Spindle

for the parallel blocks. Keep in mind that the

 

 

farther the indicator point can be placed from the

Dial Test Indicator

spindle axis, the more accurate the alignment

 

 

 

 

measurements will be.

 

 

 

 

To tram the spindle to the table:

 

 

 

 

1. DISCONNECT MILL FROM POWER!

 

 

Parallel Block

2.

Prepare the mill by performing the following

 

Table

 

tasks:

 

 

 

 

 

 

 

 

 

 

 

 

Figure 26. Dial test indicator mounted.

ss 3TONEOTHEETABLEHTO REMOVEBALLENICKSOANDR

 

 

 

 

 

 

 

 

 

 

 

burrs, then clean off all debris. Verify the

 

5. To measure spindle alignment along the

table is clean by running your hand over

 

 

X-axis, place the parallel block directly under

the top of it.

 

 

the spindle and indicator across the length of

ss 0OSITION THE TABLE FOR THE MILLING

 

 

the table, as illustrated in Figure 27.

 

 

 

 

 

 

 

 

 

 

 

operation you intend to perform after the

 

Note: If you must re-position the quill or the

tramming—preferably centered to the

 

 

knee to accommodate the above step, then

saddle.

 

 

review the tasks in Step 2 to make sure the

ss 4IGHTENHANYETABLE KNEE QUILL LOR RAM

 

 

mill is properly prepared for the tramming

 

 

operation.

locks that should be tight during the

 

 

 

 

 

 

 

 

 

 

 

intended milling operation.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3. Place the parallel block underneath the

 

 

Table (Top View)

 

 

 

 

 

 

 

Parallel Block

spindle.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Indicator Spindle

Figure 27. Parallel block positioned for the X-axis

measurement (top view).

-34-

Image 36
Contents 42 Milling Machine Updates Customer ServiceScope of Manual Manual FeedbackTable of Contents Parts Features About These MachinesForeword CapabilitiesFront View Identification Identification-front view Model SB1024 shownModel SB1024 Belt Housing Headstock Identification Model SB1024 belt housing and headstock identificationModel SB1025/SB1026 Belt Housing Headstock Identification Model SB1024 42 Variable Speed Milling Machine Power Feed Machine SpecificationsTable Information Model SB1025 42 Milling Machine Power Feed 80, 140, 220, 325 RPM Model SB1026 42 Milling Machine Power Feed High Range of Spindle Speeds Basic Machine Safety Understanding Risks of MachineryF E T Y Additional Milling Machine Safety Preparation Overview Things Youll NeedUnpacking InventoryCleaning & Protecting Before cleaning, gather the followingBasic steps for removing rust preventative Location Lifting & Moving To lift and move the millLeveling & Mounting Bolting to Concrete FloorsLeveling Assembly To install the ball handlesBall Handles Knee CrankFront way cover installed Way CoversPower Connection SB1025 220V 3-PhaseSB1024 SB1026Initial Lubrication Test RunTo test run the machine To test the X-axis power feed unit and table limit switch Inspections Adjustments To perform the spindle break-in procedureSpindle Break-In Operation Overview A typical milling operation, the operator does the followingControl Panel Table MovementGraduated Index Rings Table LocksAxis Power Feed To operate the X-axis power feedHead Movement Tilting HeadRotating Head Tramming SpindleTo tram the spindle to the table Tools Needed QtyPlace the parallel block directly under Ram Movement Moving Ram Back-and-ForthRotating Ram Setting Spindle Speed Setting Spindle Speed RangeDetermining Spindle Speed Setting SB1024 Spindle Speed Range Model SB1024 Spindle Speed RangesSetting SB1025/SB1026 Spindle Speed Range Model SB1025 Spindle Speed RangesMeshing Spindle & Spindle Clutch Setting Spindle Speed Setting SB1024 Spindle SpeedSetting SB1025/SB1026 Spindle Speed F2/R2Using the Coarse Downfeed Handle Downfeed ControlsManual Disengaged Position Auto-Downfeed Engaged Position Using the Fine Downfeed Handwheel Fine Downfeed ControlsUsing the Auto-Downfeed System To use the auto-downfeed systemSpindle Brake = 0.006 in./rev = 0.0015 in./rev = 0.003 in./revLoading/Unloading Tooling Loading ToolingUnloading Tooling Maintenance Schedule Before Beginning OperationsOngoing Daily, After OperationsMonth/Year LubricationCleaning LubricationUnpainted & Machined Surfaces Quill Table Ways One-Shot OilerSpeed Range Bearing Sleeve SB1024 Only Headstock GearingPower Feed Gears To lubricate the power feed gearsRam Ways Head & Ram Rack & Pinion GearPower feed ball handle removed Drive Gear Bevel Gear Cleaning Coolant Reservoir CleaningTo clean out the coolant reservoir HazardsMachine Storage Lubrication section beginning onAdjusting Gibs Disconnect Mill from Power Before Adjusting the GibsAdjusting Leadscrew Backlash Longitudinal Leadscrew BacklashCross Leadscrew Backlash Ball handle, rings, and key removed from Cross leadscrewSymptom Possible Cause Possible Solution TR O U B L E S H O OTI N G Electrical Safety Instructions Wiring Overview Wiring Diagram Color KEYSB1024/SB1026 Electrical Box Box, SeeSB1024/SB1026 Electrical Components Control Panel Viewed From Behind See FigureSB1024/SB1026 Electrical Component Pictures Motor junction boxSB1025 Electrical Box SB1025 Electrical Components SB1025 Electrical Component Pictures SB1025 Motor junction boxHeadstock Headstock Parts List DescriptionReverse Trip Ball Lever Quill SB1024 Gearbox SB1024 Gearbox Parts List DescriptionSB1025/SB1026 Gearbox SB1025/SB1026 Gearbox Parts List SB1024 Belt Housing SB1024 Belt Housing Parts List SB1025/SB1026 Belt Housing SB1025/SB1026 Belt Housing Parts List CAM Ring Screw M6-1 XRam Ram Parts List 668 Column, Knee, & Saddle Parts List Saddle GIB709 Table Parts List Leadscrew NUT BracketOne-Shot Oiler C D E F G HSB1024/SB1026 Electrical Box & Control Panel Electrical BoxSB1025 Electrical Box & Control Panel Control PanelAccessories SB1024 Head Machine Labels SB1024 Main Machine Labels 220V 1PH LabelSB1025/SB1026 Machine Labels Page R R a N T Y Southbendlathe.com