Southbend SB1026, SB1025 owner manual SB1024 Belt Housing

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For Machines Mfg. Since 8/09P A R T SSB1024/SB1025/SB1026

SB1024 Belt Housing

		401	403A
415	414	402	403A
415	414
416		418	403
		420
417		402	403-1
419			403-1
419
467		421

468

403-2

		470	469 427		424
		471	469 427		424
		471	473	428
		472	473	428
491	477 476		429
491	480 479		474
492	480 479			430	425
	481	478	475	431	425
	481	478	475	431	426
493		482		432	426
493		482		432
495		483		433
		484		433	435
494	485 486	487		434	435
				434

496	488
498 497	488	489	409
			409
				433
		490		433
			436
			437
			438
			439
			440
		452	441		443
	453	452		442	444
	453	451			445
	454		450		445
	455		449		446
	455		448		447
	456	458	448		447
		458			432
					432
	457				462
	449

	459	461
	460	461
	460	463
		463
		464
		465
		466

422	404	405
423		407	403-3
	406		403-3


409			403-4
415		408	403-5
	410	407
	411	412
		412
		413

For Reference Only

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Image 81

Contents 42 Milling Machine Customer Service UpdatesScope of Manual Manual FeedbackTable of Contents Parts About These Machines FeaturesForeword CapabilitiesIdentification-front view Model SB1024 shown Front View IdentiﬁcationModel SB1024 belt housing and headstock identification Model SB1024 Belt Housing Headstock IdentiﬁcationModel SB1025/SB1026 Belt Housing Headstock Identiﬁcation Machine Speciﬁcations Model SB1024 42 Variable Speed Milling Machine Power FeedTable Information Model SB1025 42 Milling Machine Power Feed 80, 140, 220, 325 RPM Model SB1026 42 Milling Machine Power Feed High Range of Spindle Speeds Understanding Risks of Machinery Basic Machine SafetyF E T Y Additional Milling Machine Safety Things Youll Need Preparation OverviewInventory UnpackingCleaning & Protecting Before cleaning, gather the followingBasic steps for removing rust preventative Location To lift and move the mill Lifting & MovingLeveling & Mounting Bolting to Concrete FloorsLeveling To install the ball handles AssemblyBall Handles Knee CrankWay Covers Front way cover installedSB1025 220V 3-Phase Power ConnectionSB1024 SB1026Initial Lubrication Test RunTo test run the machine To test the X-axis power feed unit and table limit switch Inspections Adjustments To perform the spindle break-in procedureSpindle Break-In A typical milling operation, the operator does the following Operation OverviewTable Movement Control PanelTable Locks Graduated Index RingsTo operate the X-axis power feed Axis Power FeedTilting Head Head MovementTramming Spindle Rotating HeadTools Needed Qty To tram the spindle to the tablePlace the parallel block directly under Ram Movement Moving Ram Back-and-ForthRotating Ram Setting Spindle Speed Setting Spindle Speed RangeDetermining Spindle Speed Model SB1024 Spindle Speed Ranges Setting SB1024 Spindle Speed RangeModel SB1025 Spindle Speed Ranges Setting SB1025/SB1026 Spindle Speed RangeMeshing Spindle & Spindle Clutch Setting SB1024 Spindle Speed Setting Spindle SpeedF2/R2 Setting SB1025/SB1026 Spindle SpeedDownfeed Controls Using the Coarse Downfeed HandleManual Disengaged Position Auto-Downfeed Engaged Position Fine Downfeed Controls Using the Fine Downfeed HandwheelTo use the auto-downfeed system Using the Auto-Downfeed System= 0.006 in./rev = 0.0015 in./rev = 0.003 in./rev Spindle BrakeLoading/Unloading Tooling Loading ToolingUnloading Tooling Before Beginning Operations Maintenance ScheduleOngoing Daily, After OperationsLubrication Month/YearCleaning LubricationUnpainted & Machined Surfaces Table Ways One-Shot Oiler QuillHeadstock Gearing Speed Range Bearing Sleeve SB1024 OnlyTo lubricate the power feed gears Power Feed GearsRam Ways Head & Ram Rack & Pinion GearPower feed ball handle removed Drive Gear Bevel Gear Cleaning Cleaning Coolant ReservoirTo clean out the coolant reservoir HazardsLubrication section beginning on Machine StorageDisconnect Mill from Power Before Adjusting the Gibs Adjusting GibsLongitudinal Leadscrew Backlash Adjusting Leadscrew BacklashBall handle, rings, and key removed from Cross leadscrew Cross Leadscrew BacklashSymptom Possible Cause Possible Solution TR O U B L E S H O OTI N G Electrical Safety Instructions Wiring Diagram Color KEY Wiring OverviewBox, See SB1024/SB1026 Electrical BoxControl Panel Viewed From Behind See Figure SB1024/SB1026 Electrical ComponentsMotor junction box SB1024/SB1026 Electrical Component PicturesSB1025 Electrical Box SB1025 Electrical Components SB1025 Motor junction box SB1025 Electrical Component PicturesHeadstock Description Headstock Parts ListReverse Trip Ball Lever Quill SB1024 Gearbox Description SB1024 Gearbox Parts ListSB1025/SB1026 Gearbox SB1025/SB1026 Gearbox Parts List SB1024 Belt Housing SB1024 Belt Housing Parts List SB1025/SB1026 Belt Housing CAM Ring Screw M6-1 X SB1025/SB1026 Belt Housing Parts ListRam Ram Parts List 668 Saddle GIB Column, Knee, & Saddle Parts List709 Leadscrew NUT Bracket Table Parts ListC D E F G H One-Shot OilerElectrical Box SB1024/SB1026 Electrical Box & Control PanelControl Panel SB1025 Electrical Box & Control PanelAccessories SB1024 Head Machine Labels 220V 1PH Label SB1024 Main Machine LabelsSB1025/SB1026 Machine Labels Page R R a N T Y Southbendlathe.com