Southbend SB1024 owner manual Power Connection, SB1025 220V 3-Phase, SB1026

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SB1024/SB1025/SB1026

P R E P A R A T I O N

For Machines Mfg. Since 8/09

Power Connection

Electrocution or fire may occur if machine is ungrounded, incorrectly connected to power, or connected to an undersized circuit. Use a qualified electrician to ensure a safe power connection.

Once the machine is set up and assembled as previously described in this manual, it is ready to be connected to the power source.

Note About Extension Cords: Using an incorrectly sized extension cord may decrease the life of electrical components on the machine.

Note About 3-Phase Power: DO NOT use a static phase converter to create 3-phase power— it can quickly decrease the life of electrical components on the machine. If you must use

a phase converter, only use a rotary phase converter and connect the manufactured leg to the correct power connection terminal, shown in the wiring diagrams on Page 65.

SB1024 (220V)

Full Load Amp Draw	14 Amps
Required Voltage Range	220V
Phase	Single-Phase
Frequency	60 Hz
Minimum Circuit Size	20 Amps
Recommended Power Cord ...14 AWG/3C/300VAC
Recommended Plug/Receptacle	NEMA 6-20
Minimum Extension Cord Size	14 AWG
Maximum Extension Cord Length	50 ft.

SB1025 (220V 3-Phase)

Full Load Amp Draw	6/5.6 Amps
Required Voltage Range	220V
Phase	3-Phase
Frequency	60 Hz
Minimum Circuit Size	15 Amps
Recommended Power Cord ...14 AWG/4C/300VAC
Recommended Plug/Receptacle	NEMA 15-15
Minimum Extension Cord Size	14 AWG
Maximum Extension Cord Length	50 ft.

SB1026 (220V)

Full Load Amp Draw	14 Amps
Required Voltage Range	220V
Phase	Single-Phase
Frequency	60 Hz
Minimum Circuit Size	20 Amps
Recommended Power Cord ...14 AWG/3C/300VAC
Recommended Plug/Receptacle	NEMA 6-20
Minimum Extension Cord Size	14 AWG
Maximum Extension Cord Length	50 ft.

To connect the mill to power:

1.Make sure the incoming power source and the power cord meet the requirements listed above.

2.Use the correct size strain relief when you feed the power cord through the bottom of the electrical cabinet.

3.Terminate the power cord as illustrated in the Electrical Box Wiring Diagrams on Pages 65–68.

4.We recommend that you connect the other end to a NEMA 6-20 plug.

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Contents 42 Milling Machine Scope of Manual UpdatesCustomer Service Manual FeedbackTable of Contents Parts Foreword FeaturesAbout These Machines CapabilitiesFront View Identiﬁcation Identification-front view Model SB1024 shownModel SB1024 Belt Housing Headstock Identiﬁcation Model SB1024 belt housing and headstock identificationModel SB1025/SB1026 Belt Housing Headstock Identiﬁcation Model SB1024 42 Variable Speed Milling Machine Power Feed Machine SpeciﬁcationsTable Information Model SB1025 42 Milling Machine Power Feed 80, 140, 220, 325 RPM Model SB1026 42 Milling Machine Power Feed High Range of Spindle Speeds Basic Machine Safety Understanding Risks of MachineryF E T Y Additional Milling Machine Safety Preparation Overview Things Youll NeedUnpacking InventoryBasic steps for removing rust preventative Cleaning & ProtectingBefore cleaning, gather the following Location Lifting & Moving To lift and move the millLeveling Leveling & MountingBolting to Concrete Floors Ball Handles AssemblyTo install the ball handles Knee CrankFront way cover installed Way CoversSB1024 Power ConnectionSB1025 220V 3-Phase SB1026To test run the machine Initial LubricationTest Run To test the X-axis power feed unit and table limit switch Spindle Break-In Inspections AdjustmentsTo perform the spindle break-in procedure Operation Overview A typical milling operation, the operator does the followingControl Panel Table MovementGraduated Index Rings Table LocksAxis Power Feed To operate the X-axis power feedHead Movement Tilting HeadRotating Head Tramming SpindleTo tram the spindle to the table Tools Needed QtyPlace the parallel block directly under Rotating Ram Ram MovementMoving Ram Back-and-Forth Determining Spindle Speed Setting Spindle SpeedSetting Spindle Speed Range Setting SB1024 Spindle Speed Range Model SB1024 Spindle Speed RangesSetting SB1025/SB1026 Spindle Speed Range Model SB1025 Spindle Speed RangesMeshing Spindle & Spindle Clutch Setting Spindle Speed Setting SB1024 Spindle SpeedSetting SB1025/SB1026 Spindle Speed F2/R2Using the Coarse Downfeed Handle Downfeed ControlsManual Disengaged Position Auto-Downfeed Engaged Position Using the Fine Downfeed Handwheel Fine Downfeed ControlsUsing the Auto-Downfeed System To use the auto-downfeed systemSpindle Brake = 0.006 in./rev = 0.0015 in./rev = 0.003 in./revUnloading Tooling Loading/Unloading ToolingLoading Tooling Ongoing Maintenance ScheduleBefore Beginning Operations Daily, After OperationsMonth/Year LubricationUnpainted & Machined Surfaces CleaningLubrication Quill Table Ways One-Shot OilerSpeed Range Bearing Sleeve SB1024 Only Headstock GearingRam Ways Power Feed GearsTo lubricate the power feed gears Head & Ram Rack & Pinion GearPower feed ball handle removed Drive Gear Bevel Gear To clean out the coolant reservoir Cleaning Coolant ReservoirCleaning HazardsMachine Storage Lubrication section beginning onAdjusting Gibs Disconnect Mill from Power Before Adjusting the GibsAdjusting Leadscrew Backlash Longitudinal Leadscrew BacklashCross Leadscrew Backlash Ball handle, rings, and key removed from Cross leadscrewSymptom Possible Cause Possible Solution TR O U B L E S H O OTI N G Electrical Safety Instructions Wiring Overview Wiring Diagram Color KEYSB1024/SB1026 Electrical Box Box, SeeSB1024/SB1026 Electrical Components Control Panel Viewed From Behind See FigureSB1024/SB1026 Electrical Component Pictures Motor junction boxSB1025 Electrical Box SB1025 Electrical Components SB1025 Electrical Component Pictures SB1025 Motor junction boxHeadstock Headstock Parts List DescriptionReverse Trip Ball Lever Quill SB1024 Gearbox SB1024 Gearbox Parts List DescriptionSB1025/SB1026 Gearbox SB1025/SB1026 Gearbox Parts List SB1024 Belt Housing SB1024 Belt Housing Parts List SB1025/SB1026 Belt Housing SB1025/SB1026 Belt Housing Parts List CAM Ring Screw M6-1 XRam Ram Parts List 668 Column, Knee, & Saddle Parts List Saddle GIB709 Table Parts List Leadscrew NUT BracketOne-Shot Oiler C D E F G HSB1024/SB1026 Electrical Box & Control Panel Electrical BoxSB1025 Electrical Box & Control Panel Control PanelAccessories SB1024 Head Machine Labels SB1024 Main Machine Labels 220V 1PH LabelSB1025/SB1026 Machine Labels Page R R a N T Y Southbendlathe.com