Southbend SB1024, SB1026, SB1025 owner manual Headstock Parts List, Description

Page 74

SB1024/SB1025/SB1026

P A R T S

For Machines Mfg. Since 8/09

Headstock Parts List

REF

PART #

DESCRIPTION

1

PSB10240449

ROUND KNOB 3/8-16

2

PSB10240002

PINION SHAFT LEVER

3

PSB10240003

PINION SHAFT HUB

4

PSTB004

STEEL BALL 3/16

5

PSB10240005

COMPRESSION SPRING

6

PSS05

SET SCREW 5/16-18 X 1/4

7

PSB10240007

HUB RETAINER

8

PSB10240008

PINION SHAFT HUB SLEEVE

9

PCAP33M

CAP SCREW M5-.8 X 12

10

PSB10240010

RETURN SPRING COVER

11

PSB10240011

FLAT COIL SPRING

12

PK155M

KEY 3 X 3 X 18

13

PSB10240013

RETURN SPRING STUD

14

PSB10240014

QUILL PINION SHAFT 10T/16T

15

PRIV001M

FLUTED RIVET 2 X 5MM STEEL

17

PSB10240017

ZERO SCALE

18

PSB10240018

ROUND KNOB 1/4-20

19

PSB10240019

SHIFT CRANK

20

PSS11

SET SCREW 1/4-20 X 1/4

21

PSB10240021

COMPRESSION SPRING 9 X 1 X 24MM

22

PSB10240022

GEAR SHIFT PLUNGER

23

PSB10240023

SHIFT SLEEVE

24

PSB10240024

WORM GEAR CRADLE THROW-OUT

25

PSB10240025

WORM SHAFT

26

PSS01M

SET SCREW M6-1 X 10

27

PK102M

KEY 4 X 4 X 18

28

PSB10240028

WORM GEAR

29

PSB10240029

CLUSTER GEAR RETAINER

30

PSB10240030

FEED CLUSTER GEAR 17T/28T/22T

31

PR06M

EXT RETAINING RING 16MM

32

PSB10240032

BEVEL GEAR BUSHING

33

PSB10240033

BEVEL GEAR THRUST SPACER

34

PSB10240034

FEED REVERSE BEVEL PINION

35

PK53M

KEY 3 X 3 X 45

36

PSB10240037A

FEED ENGAGE PIN

37A

PSB10240037A

WORM GEAR CRADLE ASSEMBLY

37

PSB10240037A

WORM GEAR CRADLE

38

PSS26M

SET SCREW M5-.8 X 6

39

PCAP04M

CAP SCREW M6-1 X 10

40

PW03M

FLAT WASHER 6MM

41

PSB10240037A

WORM GEAR SPACER

42

PSB10240037A

FEED DRIVE WORM GEAR 20T

43

PSB10240037A

WORM CRADLE BUSHING

44

PK103M

KEY 3 X 3 X 12

45

PSB10240037A

FEED REVERSE BEVEL PINION

46

PCAP30

CAP SCREW 5/16-18 X 1/2

47

PSB10240037A

BEVEL GEAR FLAT WASHER 8MM

48

PSB10240037A

FEED BEVEL GEAR 24T

49

PK03M

KEY 3 X 3 X 8

REF

PART #

DESCRIPTION

50

PSB10240037A

CLUSTER GEAR SHAFT 18T/12T

51

PSB10240037A

FEED DRIVE CLUSTER GEAR 23T

52

PSB10240037A

NEEDLE BEARING BZ66Z TIMKEN

53

PSB10240053

REVERSE CLUTCH ROD

54

PSB10240055A

FEED REVERSE BUSHING

55A

PSB10240055A

FEED REVERSE BEVEL GEAR ASSY

55

PSB10240055A

FEED REVERSE BEVEL GEAR

56

PSB10240056

FEED REVERSE CLUTCH

57

PRP42M

ROLL PIN 3 X 20

58

PR03M

EXT RETAINING RING 12MM

59

PSB10240059

FEED WORM SHAFT BUSHING

60

PK39M

KEY 3 X 3 X 10

61

PK52M

KEY 3 X 3 X 15

62

PSB10240062

WORM

63

PSB10240063

BUSHING

64

PCAP06M

CAP SCREW M6-1 X 25

65

PSS01M

SET SCREW M6-1 X 10

66

PSB10240066

FEED GEAR SHIFTER FORK

67

PSB10240067

CLUSTER GEAR SHIFT CRANK

68

PSB10240068

FEED SHIFT ROD

69

PSB10240069

CLUSTER GEAR COVER

70

PSB10240070

QUILL PINION SHAFT BUSHING

71

PSB10240071

OVERLOAD CLUTCH WORM GEAR 30T

72

PR05M

EXT RETAINING RING 15MM

73

PSB10240073A

PINION OVERLOAD CLUTCH SHAFT

73A

PSB10240073A

PINION OVERLOAD CLUTCH ASSY

74

PSB10240073A

OVERLOAD CLUTCH

75

PSB10240073A

COMPRESSION SPRING 40 X 46 X 3.5MM

76

PSS05M

SET SCREW M5-.8 X 10

77

PSB10240073A

PINION OVERLOAD CLUTCH COLLAR

78

PSB10240078

CLUTCH RING

79

PSB10240079

FLAT WASHER 10 X 22 X 3MM

80

PR01M

EXT RETAINING RING 10MM

81

PSB10240081

CLUTCH RING SCREW M5-.8 X 16

82

PSB10240082

OVERLOAD CLUTCH TRIP LEVER

83

PRP03M

ROLL PIN 5 X 20

84

PSB10240084

CLUTCH ARM COVER

85

PCAP79M

CAP SCREW M5-.8 X 35

86

PN05

HEX NUT 1/4-20

87

PSS06

SET SCREW 1/4-20 X 3/4

88

PSB10240088

COMPRESSION SPRING 1.2 X 6.6 X 42MM

89

PSB10240089

OVERLOAD CLUTCH PLUNGER

90

PSB10240090

OIL CUP 1/8"

91

PSB10240091

TRIP PLUNGER BUSHING

92

PSB10240092

FEED TRIP PLUNGER

93

PSB10240093

FEED TRIP LEVER

94

PSB10240094

TRIP LEVER SCREW M6-1 X 22.5

95

PN04M

HEX NUT M4-.7

96

PSS49M

SET SCREW M4-.7 X 16

-72-

Image 74
Contents 42 Milling Machine Scope of Manual UpdatesCustomer Service Manual FeedbackTable of Contents Parts Foreword FeaturesAbout These Machines CapabilitiesFront View Identification Identification-front view Model SB1024 shownModel SB1024 Belt Housing Headstock Identification Model SB1024 belt housing and headstock identificationModel SB1025/SB1026 Belt Housing Headstock Identification Model SB1024 42 Variable Speed Milling Machine Power Feed Machine SpecificationsTable Information Model SB1025 42 Milling Machine Power Feed 80, 140, 220, 325 RPM Model SB1026 42 Milling Machine Power Feed High Range of Spindle Speeds Basic Machine Safety Understanding Risks of MachineryF E T Y Additional Milling Machine Safety Preparation Overview Things Youll NeedUnpacking InventoryBasic steps for removing rust preventative Cleaning & ProtectingBefore cleaning, gather the following Location Lifting & Moving To lift and move the millLeveling Leveling & MountingBolting to Concrete Floors Ball Handles AssemblyTo install the ball handles Knee CrankFront way cover installed Way CoversSB1024 Power ConnectionSB1025 220V 3-Phase SB1026To test run the machine Initial LubricationTest Run To test the X-axis power feed unit and table limit switch Spindle Break-In Inspections AdjustmentsTo perform the spindle break-in procedure Operation Overview A typical milling operation, the operator does the followingControl Panel Table MovementGraduated Index Rings Table LocksAxis Power Feed To operate the X-axis power feedHead Movement Tilting HeadRotating Head Tramming SpindleTo tram the spindle to the table Tools Needed QtyPlace the parallel block directly under Rotating Ram Ram MovementMoving Ram Back-and-Forth Determining Spindle Speed Setting Spindle SpeedSetting Spindle Speed Range Setting SB1024 Spindle Speed Range Model SB1024 Spindle Speed RangesSetting SB1025/SB1026 Spindle Speed Range Model SB1025 Spindle Speed RangesMeshing Spindle & Spindle Clutch Setting Spindle Speed Setting SB1024 Spindle SpeedSetting SB1025/SB1026 Spindle Speed F2/R2Using the Coarse Downfeed Handle Downfeed ControlsManual Disengaged Position Auto-Downfeed Engaged Position Using the Fine Downfeed Handwheel Fine Downfeed ControlsUsing the Auto-Downfeed System To use the auto-downfeed systemSpindle Brake = 0.006 in./rev = 0.0015 in./rev = 0.003 in./revUnloading Tooling Loading/Unloading ToolingLoading Tooling Ongoing Maintenance ScheduleBefore Beginning Operations Daily, After OperationsMonth/Year LubricationUnpainted & Machined Surfaces CleaningLubrication Quill Table Ways One-Shot OilerSpeed Range Bearing Sleeve SB1024 Only Headstock GearingRam Ways Power Feed GearsTo lubricate the power feed gears Head & Ram Rack & Pinion GearPower feed ball handle removed Drive Gear Bevel Gear To clean out the coolant reservoir Cleaning Coolant ReservoirCleaning HazardsMachine Storage Lubrication section beginning onAdjusting Gibs Disconnect Mill from Power Before Adjusting the GibsAdjusting Leadscrew Backlash Longitudinal Leadscrew BacklashCross Leadscrew Backlash Ball handle, rings, and key removed from Cross leadscrewSymptom Possible Cause Possible Solution TR O U B L E S H O OTI N G Electrical Safety Instructions Wiring Overview Wiring Diagram Color KEYSB1024/SB1026 Electrical Box Box, SeeSB1024/SB1026 Electrical Components Control Panel Viewed From Behind See FigureSB1024/SB1026 Electrical Component Pictures Motor junction boxSB1025 Electrical Box SB1025 Electrical Components SB1025 Electrical Component Pictures SB1025 Motor junction boxHeadstock Headstock Parts List DescriptionReverse Trip Ball Lever Quill SB1024 Gearbox SB1024 Gearbox Parts List DescriptionSB1025/SB1026 Gearbox SB1025/SB1026 Gearbox Parts List SB1024 Belt Housing SB1024 Belt Housing Parts List SB1025/SB1026 Belt Housing SB1025/SB1026 Belt Housing Parts List CAM Ring Screw M6-1 XRam Ram Parts List 668 Column, Knee, & Saddle Parts List Saddle GIB709 Table Parts List Leadscrew NUT BracketOne-Shot Oiler C D E F G HSB1024/SB1026 Electrical Box & Control Panel Electrical BoxSB1025 Electrical Box & Control Panel Control PanelAccessories SB1024 Head Machine Labels SB1024 Main Machine Labels 220V 1PH LabelSB1025/SB1026 Machine Labels Page R R a N T Y Southbendlathe.com