Southbend SB1025 owner manual SB1024/SB1026 Electrical Box & Control Panel

Page 92

SB1024/SB1025/SB1026

P A R T S

For Machines Mfg. Since 8/09

SB1024/SB1026 Electrical Box & Control Panel

Electrical Box

901902 903 904

	905
905	906	Control Panel
917		Control Panel
907

913

912

914

919

915

916

918

908

911

910

REF	PART #	DESCRIPTION
901	PSB10240901	TRANSFORMER 24-440V YJ A009-0383
902	PSB10240902	FUSE HOLDER 30A
903	PSB10240903	FUSE 30A
904	PSB10240904	FUSE HOLDER 2-5A
905	PSB10240905	FUSE 5A
906	PSB10240906	FUSE 2A
907	PSB10240907	CONTACTOR AB C09-400 220V
908	PSB10240908	TERMINAL BAR 6-POST
910	PSB10240910	POWER RECEPTACLE 100V

REF	PART #	DESCRIPTION
911	PSB10240911	CONTROL PANEL
912	PSB10240912	POWER INDICATOR ASSEMBLY
913	PSB10240913	SPINDLE START BUTTON ASSEMBLY
914	PSB10240914	SPINDLE DIRECTION SWITCH ASSEMBLY
915	PSB10240915	EMERGENCY STOP BUTTON ASSEMBLY
916	PSB10240916	SPINDLE STOP BUTTON ASSEMBLY
917	PSB10240917	CONTACTOR AB C16-01 220V
918	PSB10240918	TERMINAL BAR 12-POST
919	PSB10240919	RELAY OMERON MY2J 24V

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Contents 42 Milling Machine Updates Customer ServiceScope of Manual Manual FeedbackTable of Contents Parts Features About These MachinesForeword CapabilitiesFront View Identiﬁcation Identification-front view Model SB1024 shownModel SB1024 Belt Housing Headstock Identiﬁcation Model SB1024 belt housing and headstock identificationModel SB1025/SB1026 Belt Housing Headstock Identiﬁcation Model SB1024 42 Variable Speed Milling Machine Power Feed Machine SpeciﬁcationsTable Information Model SB1025 42 Milling Machine Power Feed 80, 140, 220, 325 RPM Model SB1026 42 Milling Machine Power Feed High Range of Spindle Speeds Basic Machine Safety Understanding Risks of MachineryF E T Y Additional Milling Machine Safety Preparation Overview Things Youll NeedUnpacking InventoryBasic steps for removing rust preventative Cleaning & ProtectingBefore cleaning, gather the following Location Lifting & Moving To lift and move the millLeveling Leveling & MountingBolting to Concrete Floors Assembly To install the ball handlesBall Handles Knee CrankFront way cover installed Way CoversPower Connection SB1025 220V 3-PhaseSB1024 SB1026To test run the machine Initial LubricationTest Run To test the X-axis power feed unit and table limit switch Spindle Break-In Inspections AdjustmentsTo perform the spindle break-in procedure Operation Overview A typical milling operation, the operator does the followingControl Panel Table MovementGraduated Index Rings Table LocksAxis Power Feed To operate the X-axis power feedHead Movement Tilting HeadRotating Head Tramming SpindleTo tram the spindle to the table Tools Needed QtyPlace the parallel block directly under Rotating Ram Ram MovementMoving Ram Back-and-Forth Determining Spindle Speed Setting Spindle SpeedSetting Spindle Speed Range Setting SB1024 Spindle Speed Range Model SB1024 Spindle Speed RangesSetting SB1025/SB1026 Spindle Speed Range Model SB1025 Spindle Speed RangesMeshing Spindle & Spindle Clutch Setting Spindle Speed Setting SB1024 Spindle SpeedSetting SB1025/SB1026 Spindle Speed F2/R2Using the Coarse Downfeed Handle Downfeed ControlsManual Disengaged Position Auto-Downfeed Engaged Position Using the Fine Downfeed Handwheel Fine Downfeed ControlsUsing the Auto-Downfeed System To use the auto-downfeed systemSpindle Brake = 0.006 in./rev = 0.0015 in./rev = 0.003 in./revUnloading Tooling Loading/Unloading ToolingLoading Tooling Maintenance Schedule Before Beginning OperationsOngoing Daily, After OperationsMonth/Year LubricationUnpainted & Machined Surfaces CleaningLubrication Quill Table Ways One-Shot OilerSpeed Range Bearing Sleeve SB1024 Only Headstock GearingPower Feed Gears To lubricate the power feed gearsRam Ways Head & Ram Rack & Pinion GearPower feed ball handle removed Drive Gear Bevel Gear Cleaning Coolant Reservoir CleaningTo clean out the coolant reservoir HazardsMachine Storage Lubrication section beginning onAdjusting Gibs Disconnect Mill from Power Before Adjusting the GibsAdjusting Leadscrew Backlash Longitudinal Leadscrew BacklashCross Leadscrew Backlash Ball handle, rings, and key removed from Cross leadscrewSymptom Possible Cause Possible Solution TR O U B L E S H O OTI N G Electrical Safety Instructions Wiring Overview Wiring Diagram Color KEYSB1024/SB1026 Electrical Box Box, SeeSB1024/SB1026 Electrical Components Control Panel Viewed From Behind See FigureSB1024/SB1026 Electrical Component Pictures Motor junction boxSB1025 Electrical Box SB1025 Electrical Components SB1025 Electrical Component Pictures SB1025 Motor junction boxHeadstock Headstock Parts List DescriptionReverse Trip Ball Lever Quill SB1024 Gearbox SB1024 Gearbox Parts List DescriptionSB1025/SB1026 Gearbox SB1025/SB1026 Gearbox Parts List SB1024 Belt Housing SB1024 Belt Housing Parts List SB1025/SB1026 Belt Housing SB1025/SB1026 Belt Housing Parts List CAM Ring Screw M6-1 XRam Ram Parts List 668 Column, Knee, & Saddle Parts List Saddle GIB709 Table Parts List Leadscrew NUT BracketOne-Shot Oiler C D E F G HSB1024/SB1026 Electrical Box & Control Panel Electrical BoxSB1025 Electrical Box & Control Panel Control PanelAccessories SB1024 Head Machine Labels SB1024 Main Machine Labels 220V 1PH LabelSB1025/SB1026 Machine Labels Page R R a N T Y Southbendlathe.com