Southbend SB1025, SB1026, SB1024 owner manual Column, Knee, & Saddle Parts List, Saddle GIB

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SB1024/SB1025/SB1026

P A R T S

For Machines Mfg. Since 8/09

Column, Knee, & Saddle Parts List

REF	PART #	DESCRIPTION
601	PSB10240601	COLUMN
602	PRIV001M	FLUTED RIVET 2 X 5MM STEEL
603	PSB10240603	INDICATOR PLATE
604	PSB10240604	REAR COLUMN COVER
605	PS09M	PHLP HD SCR M5-.8 X 10
606	PSB10240606	PIPE PLUG 1/2 PT
607	PS40M	PHLP HD SCR M5-.8 X 16
608	PW02M	FLAT WASHER 5MM
609	PCAP11M	CAP SCREW M8-1.25 X 16
610	PLW04M	LOCK WASHER 8MM
613A	PSB10240613A KNEE LOCK LEVER ASSEMBLY
615	PSB10240615 UPPER KNEE LOCK PLUNGER
616	PSB10240616 LOWER KNEE LOCK PLUNGER
617	P51305	THRUST BEARING 51305
618	PK20M	KEY 5 X 5 X 15
619A	PSB10240619A VERTCAL LEADSCREW W/NUT ASSY
619	PSB10240619A	VERTICAL LEADSCREW INCH
620	PCAP02M	CAP SCREW M6-1 X 20
621	PSB10240619A VERTICAL LEADSCREW BEVEL NUT INCH
622	PZERK005	GREASE FITTING ST 1/8 PT
623	PSB10240623	VERTICAL LEADSCREW HOUSING
624	PCAP19	CAP SCREW 3/8-16 X 1-1/4
625	PSB10240625	COOLANT SCREEN
626A	PSB10240626A KNEE/SADDLE WIPER ASSEMBLY
626	PSB10240626A RIGHT KNEE WIPER
627	PSB10240626A LEFT KNEE WIPER
628	PSB10240628	GIB SCREW
629	PSB10240629	KNEE GIB
630	PN01	HEX NUT 1/2-20
631	PSB10240631 BEVEL GEAR FLAT WASHER 1/2
632	PSB10240632	BEVEL GEAR
633	P6205ZZ	BALL BEARING 6205ZZ
634	PSB10240634	KNEE
635	PSB10240635	CRANK HANDLE

REF	PART #	DESCRIPTION
636	PSB10240636	VERTICAL CRANK
637	PSB10240637	CRANK CLUTCH
638	PSB10240638	FRONT DIAL RETAINER
639	PSB10240639	VERTICAL DIAL INCH
640	PSB10240640	REAR DIAL RETAINER
641	PCAP01M	CAP SCREW M6-1 X 16
642	PSB10240642	BEARING RETAINER
643	P6204ZZ	BALL BEARING 6204ZZ
644	PSB10240644	BEARING SEAT
645	PK47M	KEY 4 X 4 X 15
646	PSB10240646	VERTICAL CRANK SHAFT
647	PK48M	KEY 4 X 4 X 20
648	PSS02M	SET SCREW M6-1 X 6
649	PSB10240649	BEVEL PINION
650	PSS03M	SET SCREW M6-1 X 8
651A	PSB10240651A	CHIP GUARD SET
651	PSB10240651A	OUTER CHIP GUARD
652	PSB10240651A	MIDDLE CHIP GUARD
653	PSB10240651A	INNER CHIP GUARD
654	PSB10240654	WAY COVER SUPPORT
655	PN06M	HEX NUT M5-.8
656	PSB10240626A FRONT SADDLE WIPER
657	PSB10240657	SADDLE GIB
658	PSB10240658 LEFT TABLE LOCK PLUNGER
659	PSB10240659 RIGHT TABLE LOCK PLUNGER
660	PSB10240660	SADDLE LOCK PLUNGER
661	PSB10240661	TABLE GIB SCREW
662	PSB10240662	TABLE GIB
663 PSB10240663 SADDLE
664	PSB10240626A REAR SADDLE WIPER
665	PBHS13M	BUTTON HD CAP SCR M5-.8 X 18
666	PSB10240666	FRONT WAY COVER
667	PSB10240667	REAR WAY COVER
668	PSB10240668 HALOGEN WORK LAMP ASSY 24V

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Contents 42 Milling Machine Updates Customer ServiceScope of Manual Manual FeedbackTable of Contents Parts Features About These MachinesForeword CapabilitiesFront View Identiﬁcation Identification-front view Model SB1024 shownModel SB1024 Belt Housing Headstock Identiﬁcation Model SB1024 belt housing and headstock identificationModel SB1025/SB1026 Belt Housing Headstock Identiﬁcation Model SB1024 42 Variable Speed Milling Machine Power Feed Machine SpeciﬁcationsTable Information Model SB1025 42 Milling Machine Power Feed 80, 140, 220, 325 RPM Model SB1026 42 Milling Machine Power Feed High Range of Spindle Speeds Basic Machine Safety Understanding Risks of MachineryF E T Y Additional Milling Machine Safety Preparation Overview Things Youll NeedUnpacking InventoryBefore cleaning, gather the following Cleaning & ProtectingBasic steps for removing rust preventative Location Lifting & Moving To lift and move the millBolting to Concrete Floors Leveling & MountingLeveling Assembly To install the ball handlesBall Handles Knee CrankFront way cover installed Way CoversPower Connection SB1025 220V 3-PhaseSB1024 SB1026Test Run Initial LubricationTo test run the machine To test the X-axis power feed unit and table limit switch To perform the spindle break-in procedure Inspections AdjustmentsSpindle Break-In Operation Overview A typical milling operation, the operator does the followingControl Panel Table MovementGraduated Index Rings Table LocksAxis Power Feed To operate the X-axis power feedHead Movement Tilting HeadRotating Head Tramming SpindleTo tram the spindle to the table Tools Needed QtyPlace the parallel block directly under Moving Ram Back-and-Forth Ram MovementRotating Ram Setting Spindle Speed Range Setting Spindle SpeedDetermining Spindle Speed Setting SB1024 Spindle Speed Range Model SB1024 Spindle Speed RangesSetting SB1025/SB1026 Spindle Speed Range Model SB1025 Spindle Speed RangesMeshing Spindle & Spindle Clutch Setting Spindle Speed Setting SB1024 Spindle SpeedSetting SB1025/SB1026 Spindle Speed F2/R2Using the Coarse Downfeed Handle Downfeed ControlsManual Disengaged Position Auto-Downfeed Engaged Position Using the Fine Downfeed Handwheel Fine Downfeed ControlsUsing the Auto-Downfeed System To use the auto-downfeed systemSpindle Brake = 0.006 in./rev = 0.0015 in./rev = 0.003 in./revLoading Tooling Loading/Unloading ToolingUnloading Tooling Maintenance Schedule Before Beginning OperationsOngoing Daily, After OperationsMonth/Year LubricationLubrication CleaningUnpainted & Machined Surfaces Quill Table Ways One-Shot OilerSpeed Range Bearing Sleeve SB1024 Only Headstock GearingPower Feed Gears To lubricate the power feed gearsRam Ways Head & Ram Rack & Pinion GearPower feed ball handle removed Drive Gear Bevel Gear Cleaning Coolant Reservoir CleaningTo clean out the coolant reservoir HazardsMachine Storage Lubrication section beginning onAdjusting Gibs Disconnect Mill from Power Before Adjusting the GibsAdjusting Leadscrew Backlash Longitudinal Leadscrew BacklashCross Leadscrew Backlash Ball handle, rings, and key removed from Cross leadscrewSymptom Possible Cause Possible Solution TR O U B L E S H O OTI N G Electrical Safety Instructions Wiring Overview Wiring Diagram Color KEYSB1024/SB1026 Electrical Box Box, SeeSB1024/SB1026 Electrical Components Control Panel Viewed From Behind See FigureSB1024/SB1026 Electrical Component Pictures Motor junction boxSB1025 Electrical Box SB1025 Electrical Components SB1025 Electrical Component Pictures SB1025 Motor junction boxHeadstock Headstock Parts List DescriptionReverse Trip Ball Lever Quill SB1024 Gearbox SB1024 Gearbox Parts List DescriptionSB1025/SB1026 Gearbox SB1025/SB1026 Gearbox Parts List SB1024 Belt Housing SB1024 Belt Housing Parts List SB1025/SB1026 Belt Housing SB1025/SB1026 Belt Housing Parts List CAM Ring Screw M6-1 XRam Ram Parts List 668 Column, Knee, & Saddle Parts List Saddle GIB709 Table Parts List Leadscrew NUT BracketOne-Shot Oiler C D E F G HSB1024/SB1026 Electrical Box & Control Panel Electrical BoxSB1025 Electrical Box & Control Panel Control PanelAccessories SB1024 Head Machine Labels SB1024 Main Machine Labels 220V 1PH LabelSB1025/SB1026 Machine Labels Page R R a N T Y Southbendlathe.com