Southbend SB1024 Setting SB1025/SB1026 Spindle Speed Range, Model SB1025 Spindle Speed Ranges

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For Machines Mfg. Since 8/09

O P E R A T I O N

SB1024/SB1025/SB1026

Properly setting the spindle speed range for the Model SB1025/SB1026 involves correctly positioning the high/low range lever AND the spindle speed range selector. ALWAYS make sure these two devices are properly set before beginning the spindle rotation to avoid damaging the machine and voiding the warranty.

Setting SB1025/SB1026 Spindle Speed Range

1.Make sure that the spindle rotation is turned OFF and the spindle is at a complete stop.

2.Use the charts below to find the spindle speed range that includes the required spindle speed for your operation.

Note: The Model SB1025 spindle direction switch on the control panel has four settings that change the direction and speed of the spindle motor for each spindle speed range. Positions F1 (forward) and R1 (reverse) use the low motor speed, and F2 and R2 use the high motor speed. Use Figure 15 on Page 29 as a visual reference for the spindle direction switch positions.

Model SB1025 Spindle Speed Ranges

Low Range

80–325 RPM

w/Switch @ F1/R1

 

Low Range

160–650 RPM

w/Switch @ F2/R2

 

High Range

710–2800 RPM

w/Switch @ F1/R1

 

High Range

1420–5600 RPM

w/Switch @ F2/R2

 

 

Model SB1026 Spindle Speed Ranges

 

 

Low Range

80–325 RPM

High Range

710–2800 RPM

3.Low Spindle Speed Range: Pull the knob of the spindle speed range selector (see Figure 33) out to disengage the detent pin, rotate the selector clockwise to the front position, then release the knob.

Note: If it is difficult to move the range selector, rotate the spindle by hand to help mesh the gears until the selector moves freely.

High

Low

 

High/Low

 

 

Range Lever

 

 

 

Low

High

 

 

Range Selector

Figure 33. Model SB1025/SB1026 spindle speed

range controls.

4.Make sure the selector detent pin is well seated by attempting to move the selector without pressing it toward the head.

If the detent pin is well seated, the selector will not move when you attempt to move it, as instructed above.

If the selector does move when you attempt to move it, as instructed above, then re-position the selector so that the pin is firmly seated.

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Contents 42 Milling Machine Customer Service UpdatesScope of Manual Manual FeedbackTable of Contents Parts About These Machines FeaturesForeword CapabilitiesIdentification-front view Model SB1024 shown Front View IdentificationModel SB1024 belt housing and headstock identification Model SB1024 Belt Housing Headstock IdentificationModel SB1025/SB1026 Belt Housing Headstock Identification Machine Specifications Model SB1024 42 Variable Speed Milling Machine Power FeedTable Information Model SB1025 42 Milling Machine Power Feed 80, 140, 220, 325 RPM Model SB1026 42 Milling Machine Power Feed High Range of Spindle Speeds Understanding Risks of Machinery Basic Machine SafetyF E T Y Additional Milling Machine Safety Things Youll Need Preparation OverviewInventory UnpackingBasic steps for removing rust preventative Cleaning & ProtectingBefore cleaning, gather the following Location To lift and move the mill Lifting & MovingLeveling Leveling & MountingBolting to Concrete Floors To install the ball handles AssemblyBall Handles Knee CrankWay Covers Front way cover installedSB1025 220V 3-Phase Power ConnectionSB1024 SB1026To test run the machine Initial LubricationTest Run To test the X-axis power feed unit and table limit switch Spindle Break-In Inspections AdjustmentsTo perform the spindle break-in procedure A typical milling operation, the operator does the following Operation OverviewTable Movement Control PanelTable Locks Graduated Index RingsTo operate the X-axis power feed Axis Power FeedTilting Head Head MovementTramming Spindle Rotating HeadTools Needed Qty To tram the spindle to the tablePlace the parallel block directly under Rotating Ram Ram MovementMoving Ram Back-and-Forth Determining Spindle Speed Setting Spindle SpeedSetting Spindle Speed Range Model SB1024 Spindle Speed Ranges Setting SB1024 Spindle Speed RangeModel SB1025 Spindle Speed Ranges Setting SB1025/SB1026 Spindle Speed RangeMeshing Spindle & Spindle Clutch Setting SB1024 Spindle Speed Setting Spindle SpeedF2/R2 Setting SB1025/SB1026 Spindle SpeedDownfeed Controls Using the Coarse Downfeed HandleManual Disengaged Position Auto-Downfeed Engaged Position Fine Downfeed Controls Using the Fine Downfeed HandwheelTo use the auto-downfeed system Using the Auto-Downfeed System= 0.006 in./rev = 0.0015 in./rev = 0.003 in./rev Spindle BrakeUnloading Tooling Loading/Unloading ToolingLoading Tooling Before Beginning Operations Maintenance ScheduleOngoing Daily, After OperationsLubrication Month/YearUnpainted & Machined Surfaces CleaningLubrication Table Ways One-Shot Oiler QuillHeadstock Gearing Speed Range Bearing Sleeve SB1024 OnlyTo lubricate the power feed gears Power Feed GearsRam Ways Head & Ram Rack & Pinion GearPower feed ball handle removed Drive Gear Bevel Gear Cleaning Cleaning Coolant ReservoirTo clean out the coolant reservoir HazardsLubrication section beginning on Machine StorageDisconnect Mill from Power Before Adjusting the Gibs Adjusting GibsLongitudinal Leadscrew Backlash Adjusting Leadscrew BacklashBall handle, rings, and key removed from Cross leadscrew Cross Leadscrew BacklashSymptom Possible Cause Possible Solution TR O U B L E S H O OTI N G Electrical Safety Instructions Wiring Diagram Color KEY Wiring OverviewBox, See SB1024/SB1026 Electrical BoxControl Panel Viewed From Behind See Figure SB1024/SB1026 Electrical ComponentsMotor junction box SB1024/SB1026 Electrical Component PicturesSB1025 Electrical Box SB1025 Electrical Components SB1025 Motor junction box SB1025 Electrical Component PicturesHeadstock Description Headstock Parts ListReverse Trip Ball Lever Quill SB1024 Gearbox Description SB1024 Gearbox Parts ListSB1025/SB1026 Gearbox SB1025/SB1026 Gearbox Parts List SB1024 Belt Housing SB1024 Belt Housing Parts List SB1025/SB1026 Belt Housing CAM Ring Screw M6-1 X SB1025/SB1026 Belt Housing Parts ListRam Ram Parts List 668 Saddle GIB Column, Knee, & Saddle Parts List709 Leadscrew NUT Bracket Table Parts ListC D E F G H One-Shot OilerElectrical Box SB1024/SB1026 Electrical Box & Control PanelControl Panel SB1025 Electrical Box & Control PanelAccessories SB1024 Head Machine Labels 220V 1PH Label SB1024 Main Machine LabelsSB1025/SB1026 Machine Labels Page R R a N T Y Southbendlathe.com