Southbend SB1025, SB1026 owner manual SB1024 Belt Housing Parts List

Page 82

SB1024/SB1025/SB1026

P A R T S

For Machines Mfg. Since 8/09

SB1024 Belt Housing Parts List

REF	PART #	DESCRIPTION
401	PCAP14	CAP SCREW 3/8-16 X 1
402	PLW06M	LOCK WASHER 10MM
403A	PSB10240403A	MOTOR ASSEMBLY
403	PSB10240403A	MOTOR 2HP 220V 1PH
403-1	PSB10240403A	MOTOR FAN COVER
403-2	PSB10240403A	MOTOR FAN
403-3	PSB10240403A	CAPACITOR COVER
403-4	PSB10240403A	S CAPACITOR 600M 125V 2 X 3-1/2
403-5	PSB10240403A	MOTOR JUNCTION BOX
404	PK28M	KEY 7 X 7 X 30
405	PSB10240405	UPPER MOTOR PULLEY PLATE
406	PSS20M	SET SCREW M8-1.25 X 8
407	PSB10240407	MOTOR PULLEY PLASTIC RING
408	PSB10240408	LOWER MOTOR PULLEY PLATE
409	PFH31M	FLAT HD SCR M4-.7 X 8
410	PSB10240410	MOTOR PULLEY ALIGNMENT KEY
411	PSB10240411	MOTOR SHAFT COMPRESSION SPRING
412	PSB10240412	SPRING SEAT
413	PR20M	INT RETAINING RING 28MM
414	PSS05M	SET SCREW M5-.8 X 10
415	PCAP02M	CAP SCREW M6-1 X 20
416	PSB10240416	TOP BEARING COVER
417	P6007VV-N	DEEP GROOVE BALL BEARING 6007VV NSK
418	PN08	HEX NUT 3/8-16
419	PSB10240419	BELT HOUSING
420	PSB10240420	REAR VENT COVER
421	PS05M	PHLP HD SCR M5-.8 X 8
422	P6204VV-N	DEEP GROOVE BALL BEARING 6204VV NSK
423	PSB10240423	MOTOR PULLEY COVER
424	PSB10240424	SPEED CHANGE PLATE PIVOT STUD
425	PW01M	FLAT WASHER 8MM
426	PSB10240426	COTTER PIN 1/8
427	PCAP24M	CAP SCREW M5-.8 X 16
428	PSB10240428	PIVOT SLEET
429	PSB10240429	SPEED CHANGE PLATE
430	PR12M	EXT RETAINING RING 35MM
431	PSB10240431	SLIDE HOUSING
432	P6010VV-N	DEEP GROOVE BALL BEARING 6010VV NSK
433	PSB10240433	SPINDLE PULLEY PLASTIC RING
434	PSB10240434	SPINDLE PULLEY ALIGNMENT KEY
435	PSB10240435	UPPER SPINDLE PULLEY PLATE
436	PSB10240436	RIBBED DRIVE BELT 38-12-890
437	PR68M	EXT RETAINING RING 40MM
438	PSB10240438	LOWER SPINDLE PULLEY PLATE
439	PK27M	KEY 7 X 7 X 25
440	PS68M	PHLP HD SCR M6-1 X 10
441	PW03M	FLAT WASHER 6MM
442	PSB10240442	BRAKE BEARING CAP
443	PS11M	PHLP HD SCR M6-1 X 16
444	PSB10240444	BRAKE SHOE PIVOT SLEEVE
445	PS12M	PHLP HD SCR M3-.5 X 6
446	PSB10240446	BRAKE SHOE SPRING

REF	PART #	DESCRIPTION
447	PSB10240447	BRAKE SHOE SET
448	PR47M	EXT RETAINING RING 13MM
449	PSS03M	SET SCREW M6-1 X 8
450	PSB10240450	BRAKE SHAFT SLEEVE
451	PSB10240451	BRAKE SHAFT
452	PEC02M	E-CLIP 4MM
453	PSB10240453	BRAKE LEVER BRACKET
454	PSS26M	SET SCREW M5-.8 X 6
455	PSB10240455	GROOVED PIN
456	PSB10240456	BRAKE LEVER
457	PSB10240449	ROUND KNOB 3/8-16
458	PSB10240458	BRAKE OPERATING FINGER
459	PSB10240459	BRAKE FINGER PIVOT STUD
460	PR36M	EXT RETAINING RING 7MM
461	PSB10240461	BRAKE SEAT
462	PCAP01M	CAP SCREW M6-1 X 16
463	PSB10240463	SPINDLE PULLEY SPACER
464	PSB10240464	SPINDLE PULLEY HUB
465	PSB10240465	TIMING BELT 225L-100
466	PSB10240466	TIMING PULLEY CLUTCH SLEEVE
467	SB1319	SOUTH BEND NAMEPLATE 90MM
468	PS05M	PHLP HD SCR M5-.8 X 8
469	PRP56M	ROLL PIN 4 X 25
470	PSB10240470	UPPER SPEED CHANGE STUD
471	PSB10240471	SPEED CHANGE STUD SLEEVE
472	PSS45M	SET SCREW M3-.5 X 6
473	PSB10240473	LOWER SPEED CHANGE STUD
474	PSB10240474	SPEED CHANGE CHAIN
475	PN04M	HEX NUT M4-.7
476	PRP16M	ROLL PIN 3 X 25
477	PSB10240477	SPEED CHANGE CHAIN DRUM
478	PRP03M	ROLL PIN 5 X 20
479	PSB10240479	BUSHING
480	PSB10240480	SPEED CHANGE WORM GEAR
481	PRP35M	ROLL PIN 5 X 10
482	PRP61M	ROLL PIN 3 X 12
483	PSB10240483	WORM
484	PSB10240484	BRONZE SLEEVE BEARING
485	PSB10240485	BUSHING
486	PSB10240486	SPEED CONTROL SHAFT
487	PSS02M	SET SCREW M6-1 X 6
488	PSB10240488	SPEED CHANGE HANDWHEEL
489	PSB10240489	HANDWHEEL HANDLE
490	PSB10240490	SPEED CHANGE WARNING PLATE
491	PSB10240491	SPEED CHANGE HOUSING
492	PCAP48M	CAP SCREW M6-1 X 35
493	PSS11M	SET SCREW M6-1 X 16
494	PSB10240494	BRONZE SLEEVE BEARING
495	PSB10240495	VARIABLE SPEED DIAL
496	PN02	HEX NUT 5/16-18
497	PSB10240497	VARIABLE SPEED DIAL PLATE
498	PS79M	PHLP HD SCR M3-.5 X 8

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Contents 42 Milling Machine Scope of Manual UpdatesCustomer Service Manual FeedbackTable of Contents Parts Foreword FeaturesAbout These Machines CapabilitiesFront View Identiﬁcation Identification-front view Model SB1024 shownModel SB1024 Belt Housing Headstock Identiﬁcation Model SB1024 belt housing and headstock identificationModel SB1025/SB1026 Belt Housing Headstock Identiﬁcation Model SB1024 42 Variable Speed Milling Machine Power Feed Machine SpeciﬁcationsTable Information Model SB1025 42 Milling Machine Power Feed 80, 140, 220, 325 RPM Model SB1026 42 Milling Machine Power Feed High Range of Spindle Speeds Basic Machine Safety Understanding Risks of MachineryF E T Y Additional Milling Machine Safety Preparation Overview Things Youll NeedUnpacking InventoryBefore cleaning, gather the following Cleaning & ProtectingBasic steps for removing rust preventative Location Lifting & Moving To lift and move the millBolting to Concrete Floors Leveling & MountingLeveling Ball Handles AssemblyTo install the ball handles Knee CrankFront way cover installed Way CoversSB1024 Power ConnectionSB1025 220V 3-Phase SB1026Test Run Initial LubricationTo test run the machine To test the X-axis power feed unit and table limit switch To perform the spindle break-in procedure Inspections AdjustmentsSpindle Break-In Operation Overview A typical milling operation, the operator does the followingControl Panel Table MovementGraduated Index Rings Table LocksAxis Power Feed To operate the X-axis power feedHead Movement Tilting HeadRotating Head Tramming SpindleTo tram the spindle to the table Tools Needed QtyPlace the parallel block directly under Moving Ram Back-and-Forth Ram MovementRotating Ram Setting Spindle Speed Range Setting Spindle SpeedDetermining Spindle Speed Setting SB1024 Spindle Speed Range Model SB1024 Spindle Speed RangesSetting SB1025/SB1026 Spindle Speed Range Model SB1025 Spindle Speed RangesMeshing Spindle & Spindle Clutch Setting Spindle Speed Setting SB1024 Spindle SpeedSetting SB1025/SB1026 Spindle Speed F2/R2Using the Coarse Downfeed Handle Downfeed ControlsManual Disengaged Position Auto-Downfeed Engaged Position Using the Fine Downfeed Handwheel Fine Downfeed ControlsUsing the Auto-Downfeed System To use the auto-downfeed systemSpindle Brake = 0.006 in./rev = 0.0015 in./rev = 0.003 in./revLoading Tooling Loading/Unloading ToolingUnloading Tooling Ongoing Maintenance ScheduleBefore Beginning Operations Daily, After OperationsMonth/Year LubricationLubrication CleaningUnpainted & Machined Surfaces Quill Table Ways One-Shot OilerSpeed Range Bearing Sleeve SB1024 Only Headstock GearingRam Ways Power Feed GearsTo lubricate the power feed gears Head & Ram Rack & Pinion GearPower feed ball handle removed Drive Gear Bevel Gear To clean out the coolant reservoir Cleaning Coolant ReservoirCleaning HazardsMachine Storage Lubrication section beginning onAdjusting Gibs Disconnect Mill from Power Before Adjusting the GibsAdjusting Leadscrew Backlash Longitudinal Leadscrew BacklashCross Leadscrew Backlash Ball handle, rings, and key removed from Cross leadscrewSymptom Possible Cause Possible Solution TR O U B L E S H O OTI N G Electrical Safety Instructions Wiring Overview Wiring Diagram Color KEYSB1024/SB1026 Electrical Box Box, SeeSB1024/SB1026 Electrical Components Control Panel Viewed From Behind See FigureSB1024/SB1026 Electrical Component Pictures Motor junction boxSB1025 Electrical Box SB1025 Electrical Components SB1025 Electrical Component Pictures SB1025 Motor junction boxHeadstock Headstock Parts List DescriptionReverse Trip Ball Lever Quill SB1024 Gearbox SB1024 Gearbox Parts List DescriptionSB1025/SB1026 Gearbox SB1025/SB1026 Gearbox Parts List SB1024 Belt Housing SB1024 Belt Housing Parts List SB1025/SB1026 Belt Housing SB1025/SB1026 Belt Housing Parts List CAM Ring Screw M6-1 XRam Ram Parts List 668 Column, Knee, & Saddle Parts List Saddle GIB709 Table Parts List Leadscrew NUT BracketOne-Shot Oiler C D E F G HSB1024/SB1026 Electrical Box & Control Panel Electrical BoxSB1025 Electrical Box & Control Panel Control PanelAccessories SB1024 Head Machine Labels SB1024 Main Machine Labels 220V 1PH LabelSB1025/SB1026 Machine Labels Page R R a N T Y Southbendlathe.com