Southbend SB1024, SB1026, SB1025 owner manual Ram Parts List

Page 86

SB1024/SB1025/SB1026

P A R T S

For Machines Mfg. Since 8/09

Ram Parts List

REF

PART #

DESCRIPTION

501

PCAP31M

CAP SCREW M8-1.25 X 25

502

PRP90M

ROLL PIN 8 X 30

503

PSB10240503

GEAR 33T

504

PRIV001M

FLUTED RIVET 2 X 5MM STEEL

505

PSB10240505

HEAD ROTATION SCALE

506

PSB10240506

RAM ADAPTER

507

PSB10240507

INDICATOR PLATE

508

PSB10240508

WORM THRUST WASHER

509

PSB10240509

LOCK COLLAR

510

PSS02M

SET SCREW M6-1 X 6

511

PK36M

KEY 5 X 5 X 50

512

PSB10240512

HEAD TILT WORM

513

PSB10240513

HEAD TILT SCALE

514

PSB10240514

TILT LOCK BOLT

515

PW10M

FLAT WASHER 14MM

516

PR19M

EXT RETAINING RING 28MM

REF

PART #

DESCRIPTION

517

PSB10240517

TILT PIVOT STUD

518

PSB10240518

TILT LOCK BOLT BUSHING

519

PSB10240519

HEAD TILT WORM SHAFT

520

PSB10240520

LIFTING EYE BOLT 3/4-10

521

PSB10240521

RAM

522

PSB10240522

RAM GIB

523

PSB10240523

TURRET CLAMP BOLT

524

PSB10240524

RAM PINION SCREW

525

PSB10240525

TURRET

526

PSB10240526

RAM GIB ADJUSTMENT SCREW

527

PN08

HEX NUT 3/8-16

528

PSB10240528

RAM LOCK PLUNGER

530A

PSB10240530A LOCK LEVER ASSEMBLY

533

PSB10240533

RAM PINION

534

PSB10240534

RAM ROTATION SCALE

535

PSB10240535

TURRET BRACKET

-84-

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Contents 42 Milling Machine Scope of Manual UpdatesCustomer Service Manual FeedbackTable of Contents Parts Foreword FeaturesAbout These Machines CapabilitiesFront View Identification Identification-front view Model SB1024 shownModel SB1024 Belt Housing Headstock Identification Model SB1024 belt housing and headstock identificationModel SB1025/SB1026 Belt Housing Headstock Identification Model SB1024 42 Variable Speed Milling Machine Power Feed Machine SpecificationsTable Information Model SB1025 42 Milling Machine Power Feed 80, 140, 220, 325 RPM Model SB1026 42 Milling Machine Power Feed High Range of Spindle Speeds Basic Machine Safety Understanding Risks of MachineryF E T Y Additional Milling Machine Safety Preparation Overview Things Youll NeedUnpacking InventoryBasic steps for removing rust preventative Cleaning & ProtectingBefore cleaning, gather the following Location Lifting & Moving To lift and move the millLeveling Leveling & MountingBolting to Concrete Floors Ball Handles AssemblyTo install the ball handles Knee CrankFront way cover installed Way CoversSB1024 Power ConnectionSB1025 220V 3-Phase SB1026To test run the machine Initial LubricationTest Run To test the X-axis power feed unit and table limit switch Spindle Break-In Inspections AdjustmentsTo perform the spindle break-in procedure Operation Overview A typical milling operation, the operator does the followingControl Panel Table MovementGraduated Index Rings Table LocksAxis Power Feed To operate the X-axis power feedHead Movement Tilting HeadRotating Head Tramming SpindleTo tram the spindle to the table Tools Needed QtyPlace the parallel block directly under Rotating Ram Ram MovementMoving Ram Back-and-Forth Determining Spindle Speed Setting Spindle SpeedSetting Spindle Speed Range Setting SB1024 Spindle Speed Range Model SB1024 Spindle Speed RangesSetting SB1025/SB1026 Spindle Speed Range Model SB1025 Spindle Speed RangesMeshing Spindle & Spindle Clutch Setting Spindle Speed Setting SB1024 Spindle SpeedSetting SB1025/SB1026 Spindle Speed F2/R2Using the Coarse Downfeed Handle Downfeed ControlsManual Disengaged Position Auto-Downfeed Engaged Position Using the Fine Downfeed Handwheel Fine Downfeed ControlsUsing the Auto-Downfeed System To use the auto-downfeed systemSpindle Brake = 0.006 in./rev = 0.0015 in./rev = 0.003 in./revUnloading Tooling Loading/Unloading ToolingLoading Tooling Ongoing Maintenance ScheduleBefore Beginning Operations Daily, After OperationsMonth/Year LubricationUnpainted & Machined Surfaces CleaningLubrication Quill Table Ways One-Shot OilerSpeed Range Bearing Sleeve SB1024 Only Headstock GearingRam Ways Power Feed GearsTo lubricate the power feed gears Head & Ram Rack & Pinion GearPower feed ball handle removed Drive Gear Bevel Gear To clean out the coolant reservoir Cleaning Coolant ReservoirCleaning HazardsMachine Storage Lubrication section beginning onAdjusting Gibs Disconnect Mill from Power Before Adjusting the GibsAdjusting Leadscrew Backlash Longitudinal Leadscrew BacklashCross Leadscrew Backlash Ball handle, rings, and key removed from Cross leadscrewSymptom Possible Cause Possible Solution TR O U B L E S H O OTI N G Electrical Safety Instructions Wiring Overview Wiring Diagram Color KEYSB1024/SB1026 Electrical Box Box, SeeSB1024/SB1026 Electrical Components Control Panel Viewed From Behind See FigureSB1024/SB1026 Electrical Component Pictures Motor junction boxSB1025 Electrical Box SB1025 Electrical Components SB1025 Electrical Component Pictures SB1025 Motor junction boxHeadstock Headstock Parts List DescriptionReverse Trip Ball Lever Quill SB1024 Gearbox SB1024 Gearbox Parts List DescriptionSB1025/SB1026 Gearbox SB1025/SB1026 Gearbox Parts List SB1024 Belt Housing SB1024 Belt Housing Parts List SB1025/SB1026 Belt Housing SB1025/SB1026 Belt Housing Parts List CAM Ring Screw M6-1 XRam Ram Parts List 668 Column, Knee, & Saddle Parts List Saddle GIB709 Table Parts List Leadscrew NUT BracketOne-Shot Oiler C D E F G HSB1024/SB1026 Electrical Box & Control Panel Electrical BoxSB1025 Electrical Box & Control Panel Control PanelAccessories SB1024 Head Machine Labels SB1024 Main Machine Labels 220V 1PH LabelSB1025/SB1026 Machine Labels Page R R a N T Y Southbendlathe.com
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