Southbend SB1026, SB1025, SB1024 owner manual Reverse Trip Ball Lever

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For Machines Mfg. Since 8/09

P A R T S

SB1024/SB1025/SB1026

Headstock Parts List

REF	PART #	DESCRIPTION
97	PSB10240097	KNURLED KNOB SCREW M6-1 X 15
98	PSB10240098	SCRIBING LEVER
99	PSB10240099 REVERSE TRIP BALL LEVER SCREW
100	PSB10240100 FEED REVERSE TRIP PLUNGER
101	PSB10240101	REVERSE TRIP BALL LEVER
102	PSB10240102	QUILL STOP KNOB
103	PSB10240105A	UPPER QUILL MICRO STOP
104	PSB10240105A	LOWER QUILL MICRO STOP
105A	PSB10240105A	QUILL MICRO STOP ASSEMBLY
105	PSB10240105A	QUILL MICRO STOP SHAFT
106	PCAP105	CAP SCREW 3/8-16 X 5/8
107A	PSB10240107A	STOP TRIP BAR ASSEMBLY
107	PSB10240107A	STOP SHAFT TRIP BAR
108	PSB10240107A	COMPRESSION SPRING
109	PSB10240107A	STOP SHAFT TRIP SHAFT
110	PRP61M	ROLL PIN 3 X 12
111	PSB10240107A	STOP SHAFT END CAP
112	PRP02M	ROLL PIN 3 X 16
113	PSB10240107A TRIP BAR SET SCREW
114	PSB10240107A	STOP SHAFT PLUNGER
115	PSB10240115	FEED TRIP BRACKET

REF	PART #	DESCRIPTION
116	PCAP02M	CAP SCREW M6-1 X 20
117	PSB10240117	STOP SHAFT TRIP LEVER
118	PSB10240118	HANDWHEEL CLUTCH
119	PSTB004M	STEEL BALL 5MM
120	PSB10240120	COMPRESSION SPRING
121	PSS17M	SET SCREW M8-1.25 X 6
122	PSB10240122	QUILL DEPTH SCALE
123	PS17M	PHLP HD SCR M4-.7 X 6
124	PSB10240124	FINE DOWNFEED HANDWHEEL
125	PSB10240125	HANDWHEEL HANDLE
126	PEC13M	E-CLIP 5MM
127A	PSB10240127A	KNURLED SLEEVE ASSEMBLY
129	PSB10240129	QUILL LOCK NUT M18-2.5
130	PSB10240130	QUILL LOCK SLEEVE
133A	PSB10240133A	LOCK HANDLE ASSEMBLY
135	PSB10240135	HEAD ROTATION LOCK BOLT 1/2-13 X 6-1/4
136	PSB10240136	LOWER CLAMPING BOLT SPACER
137	PSB10240137	LOCK BOLT FLAT WASHER
138	PSB10240138	LOCK BOLT HEX NUT 1/2-13
139	PSB10240139	QUILL HOUSING

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Contents 42 Milling Machine Manual Feedback UpdatesCustomer Service Scope of ManualTable of Contents Parts Capabilities FeaturesAbout These Machines ForewordIdentification-front view Model SB1024 shown Front View IdentiﬁcationModel SB1024 belt housing and headstock identification Model SB1024 Belt Housing Headstock IdentiﬁcationModel SB1025/SB1026 Belt Housing Headstock Identiﬁcation Machine Speciﬁcations Model SB1024 42 Variable Speed Milling Machine Power FeedTable Information Model SB1025 42 Milling Machine Power Feed 80, 140, 220, 325 RPM Model SB1026 42 Milling Machine Power Feed High Range of Spindle Speeds Understanding Risks of Machinery Basic Machine SafetyF E T Y Additional Milling Machine Safety Things Youll Need Preparation OverviewInventory UnpackingCleaning & Protecting Before cleaning, gather the followingBasic steps for removing rust preventative Location To lift and move the mill Lifting & MovingLeveling & Mounting Bolting to Concrete FloorsLeveling Knee Crank AssemblyTo install the ball handles Ball HandlesWay Covers Front way cover installedSB1026 Power ConnectionSB1025 220V 3-Phase SB1024Initial Lubrication Test RunTo test run the machine To test the X-axis power feed unit and table limit switch Inspections Adjustments To perform the spindle break-in procedureSpindle Break-In A typical milling operation, the operator does the following Operation OverviewTable Movement Control PanelTable Locks Graduated Index RingsTo operate the X-axis power feed Axis Power FeedTilting Head Head MovementTramming Spindle Rotating HeadTools Needed Qty To tram the spindle to the tablePlace the parallel block directly under Ram Movement Moving Ram Back-and-ForthRotating Ram Setting Spindle Speed Setting Spindle Speed RangeDetermining Spindle Speed Model SB1024 Spindle Speed Ranges Setting SB1024 Spindle Speed RangeModel SB1025 Spindle Speed Ranges Setting SB1025/SB1026 Spindle Speed RangeMeshing Spindle & Spindle Clutch Setting SB1024 Spindle Speed Setting Spindle SpeedF2/R2 Setting SB1025/SB1026 Spindle SpeedDownfeed Controls Using the Coarse Downfeed HandleManual Disengaged Position Auto-Downfeed Engaged Position Fine Downfeed Controls Using the Fine Downfeed HandwheelTo use the auto-downfeed system Using the Auto-Downfeed System= 0.006 in./rev = 0.0015 in./rev = 0.003 in./rev Spindle BrakeLoading/Unloading Tooling Loading ToolingUnloading Tooling Daily, After Operations Maintenance ScheduleBefore Beginning Operations OngoingLubrication Month/YearCleaning LubricationUnpainted & Machined Surfaces Table Ways One-Shot Oiler QuillHeadstock Gearing Speed Range Bearing Sleeve SB1024 OnlyHead & Ram Rack & Pinion Gear Power Feed GearsTo lubricate the power feed gears Ram WaysPower feed ball handle removed Drive Gear Bevel Gear Hazards Cleaning Coolant ReservoirCleaning To clean out the coolant reservoirLubrication section beginning on Machine StorageDisconnect Mill from Power Before Adjusting the Gibs Adjusting GibsLongitudinal Leadscrew Backlash Adjusting Leadscrew BacklashBall handle, rings, and key removed from Cross leadscrew Cross Leadscrew BacklashSymptom Possible Cause Possible Solution TR O U B L E S H O OTI N G Electrical Safety Instructions Wiring Diagram Color KEY Wiring OverviewBox, See SB1024/SB1026 Electrical BoxControl Panel Viewed From Behind See Figure SB1024/SB1026 Electrical ComponentsMotor junction box SB1024/SB1026 Electrical Component PicturesSB1025 Electrical Box SB1025 Electrical Components SB1025 Motor junction box SB1025 Electrical Component PicturesHeadstock Description Headstock Parts ListReverse Trip Ball Lever Quill SB1024 Gearbox Description SB1024 Gearbox Parts ListSB1025/SB1026 Gearbox SB1025/SB1026 Gearbox Parts List SB1024 Belt Housing SB1024 Belt Housing Parts List SB1025/SB1026 Belt Housing CAM Ring Screw M6-1 X SB1025/SB1026 Belt Housing Parts ListRam Ram Parts List 668 Saddle GIB Column, Knee, & Saddle Parts List709 Leadscrew NUT Bracket Table Parts ListC D E F G H One-Shot OilerElectrical Box SB1024/SB1026 Electrical Box & Control PanelControl Panel SB1025 Electrical Box & Control PanelAccessories SB1024 Head Machine Labels 220V 1PH Label SB1024 Main Machine LabelsSB1025/SB1026 Machine Labels Page R R a N T Y Southbendlathe.com