Southbend SB1024 owner manual SB1025/SB1026 Belt Housing Parts List, CAM Ring Screw M6-1 X

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SB1024/SB1025/SB1026

P A R T S

For Machines Mfg. Since 8/09

SB1025/SB1026 Belt Housing Parts List

REF	PART #	DESCRIPTION
401	PSB10250401	MOTOR 2HP 220V 3PH (SB1025)
401	PSB10260401	MOTOR 2HP 220V 1PH (SB1026)
401-1	PSB10250401-1	MOTOR FAN COVER (SB1025)
401-1	PSB10260401-1	MOTOR FAN COVER (SB1026)
401-2	PSB10250401-2	MOTOR FAN (SB1025)
401-2	PSB10260401-2	MOTOR FAN (SB1026)
401-3	PSB10250401-3	MOTOR JUNCTION BOX (SB1025)
401-3	PSB10260401-3	MOTOR JUNCTION BOX (SB1026)
401-4	PSB10260401-4	CONTACTOR COVER (SB1026)
401-5	PSB10260401-5	S CAPACITOR 600M 125V (SB1026)
402	PN11	HEX NUT 3/8-24
403	PSB10250403	BELT TENSION ADJUSTMENT LEVER
404	PSB10250407	KNOB 5/16-18
405	PSB10250405	MOTOR PULLEY
406	PK28M	KEY 7 X 7 X 30
407	PW01M	FLAT WASHER 8MM
408	PCAP14M	CAP SCREW M8-1.25 X 20
409	PS79M	PHLP HD SCR M3-.5 X 8
410	PSB10250410	CAM RING COVER
411	PSB10250411	CAM RING
412	PSB10250412	CAM RING SCREW M6-1 X 8
413	PSB10250413	MOTOR MOUNTING STUD 1/2-13 X 2-3/16
414	PN02	HEX NUT 5/16-18
415	PSB10250415	BELT HOUSING
416	PSB10250416	MOTOR MOUNTING WASHER 21 X 13 X 3MM
417	PSB10250417	MOTOR LOCK NUT
418	PSB10250418	MOTOR LOCK LEVER
419	PSB10250419	KNOB 1/4-20

REF	PART #	DESCRIPTION
420	PEC13M	E-CLIP 5MM
421	PSB10250421	BRAKE HANDLE
422	PSS26M	SET SCREW M5-.8 X 6
423	PSB10250423	GROOVED PIN
424	PSB10250424	BRAKE HANDLE PIVOT RING
425	SB1319	SOUTH BEND NAMEPLATE 90MM
426	PS05M	PHLP HD SCR M5-.8 X 8
427	PRIV001M	FLUTED RIVET 2 X 5MM STEEL
428	PSB10250428	SPINDLE SPEED PLATE
429	PSB10250429	BRAKE STUD
430	PSB10250430	BRAKE RING SCREW
431	PSB10250431	BRAKE SHOE SET
433	PSB10250433	COMPRESSION SPRING
434	PS12M	PHLP HD SCR M3-.5 X 6
435	PSB10250435	INNER BEARING RETAINING RING
436	PSB10250436	OUTER BEARING RETAINING RING
437	P6207VV-N	DEEP GROOVE BALL BEARING 6207VV NSK
438	PSB10250438	BEARING SPACER
439	PSB10250439	BEARING SPACER
440	PSB10250440	COMPRESSION SPRING
441	PSS45M	SET SCREW M3-.5 X 6
442	PSB10250442	BEARING SEAT
443	PSB10250443	SPINDLE PULLEY
444	PVA33	V-BELT A33
445	PSB10250445	SPINDLE PULLEY SPLINE
446	PK143M	KEY 6 X 6 X 25
447	PSB10250447	TIMING BELT 225L-100
448	PSB10250448	TIMING PULLEY CLUTCH SLEEVE

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Contents 42 Milling Machine Updates Customer ServiceScope of Manual Manual FeedbackTable of Contents Parts Features About These MachinesForeword CapabilitiesFront View Identiﬁcation Identification-front view Model SB1024 shownModel SB1024 Belt Housing Headstock Identiﬁcation Model SB1024 belt housing and headstock identificationModel SB1025/SB1026 Belt Housing Headstock Identiﬁcation Model SB1024 42 Variable Speed Milling Machine Power Feed Machine SpeciﬁcationsTable Information Model SB1025 42 Milling Machine Power Feed 80, 140, 220, 325 RPM Model SB1026 42 Milling Machine Power Feed High Range of Spindle Speeds Basic Machine Safety Understanding Risks of MachineryF E T Y Additional Milling Machine Safety Preparation Overview Things Youll NeedUnpacking InventoryCleaning & Protecting Before cleaning, gather the followingBasic steps for removing rust preventative Location Lifting & Moving To lift and move the millLeveling & Mounting Bolting to Concrete FloorsLeveling Assembly To install the ball handlesBall Handles Knee CrankFront way cover installed Way CoversPower Connection SB1025 220V 3-PhaseSB1024 SB1026Initial Lubrication Test RunTo test run the machine To test the X-axis power feed unit and table limit switch Inspections Adjustments To perform the spindle break-in procedureSpindle Break-In Operation Overview A typical milling operation, the operator does the followingControl Panel Table MovementGraduated Index Rings Table LocksAxis Power Feed To operate the X-axis power feedHead Movement Tilting HeadRotating Head Tramming SpindleTo tram the spindle to the table Tools Needed QtyPlace the parallel block directly under Ram Movement Moving Ram Back-and-ForthRotating Ram Setting Spindle Speed Setting Spindle Speed RangeDetermining Spindle Speed Setting SB1024 Spindle Speed Range Model SB1024 Spindle Speed RangesSetting SB1025/SB1026 Spindle Speed Range Model SB1025 Spindle Speed RangesMeshing Spindle & Spindle Clutch Setting Spindle Speed Setting SB1024 Spindle SpeedSetting SB1025/SB1026 Spindle Speed F2/R2Using the Coarse Downfeed Handle Downfeed ControlsManual Disengaged Position Auto-Downfeed Engaged Position Using the Fine Downfeed Handwheel Fine Downfeed ControlsUsing the Auto-Downfeed System To use the auto-downfeed systemSpindle Brake = 0.006 in./rev = 0.0015 in./rev = 0.003 in./revLoading/Unloading Tooling Loading ToolingUnloading Tooling Maintenance Schedule Before Beginning OperationsOngoing Daily, After OperationsMonth/Year LubricationCleaning LubricationUnpainted & Machined Surfaces Quill Table Ways One-Shot OilerSpeed Range Bearing Sleeve SB1024 Only Headstock GearingPower Feed Gears To lubricate the power feed gearsRam Ways Head & Ram Rack & Pinion GearPower feed ball handle removed Drive Gear Bevel Gear Cleaning Coolant Reservoir CleaningTo clean out the coolant reservoir HazardsMachine Storage Lubrication section beginning onAdjusting Gibs Disconnect Mill from Power Before Adjusting the GibsAdjusting Leadscrew Backlash Longitudinal Leadscrew BacklashCross Leadscrew Backlash Ball handle, rings, and key removed from Cross leadscrewSymptom Possible Cause Possible Solution TR O U B L E S H O OTI N G Electrical Safety Instructions Wiring Overview Wiring Diagram Color KEYSB1024/SB1026 Electrical Box Box, SeeSB1024/SB1026 Electrical Components Control Panel Viewed From Behind See FigureSB1024/SB1026 Electrical Component Pictures Motor junction boxSB1025 Electrical Box SB1025 Electrical Components SB1025 Electrical Component Pictures SB1025 Motor junction boxHeadstock Headstock Parts List DescriptionReverse Trip Ball Lever Quill SB1024 Gearbox SB1024 Gearbox Parts List DescriptionSB1025/SB1026 Gearbox SB1025/SB1026 Gearbox Parts List SB1024 Belt Housing SB1024 Belt Housing Parts List SB1025/SB1026 Belt Housing SB1025/SB1026 Belt Housing Parts List CAM Ring Screw M6-1 XRam Ram Parts List 668 Column, Knee, & Saddle Parts List Saddle GIB709 Table Parts List Leadscrew NUT BracketOne-Shot Oiler C D E F G HSB1024/SB1026 Electrical Box & Control Panel Electrical BoxSB1025 Electrical Box & Control Panel Control PanelAccessories SB1024 Head Machine Labels SB1024 Main Machine Labels 220V 1PH LabelSB1025/SB1026 Machine Labels Page R R a N T Y Southbendlathe.com