Grizzly g0746, g0749 owner manual

Contents GEAR-HEAD Lathe Page Table of Contents 113 117Introduction Machine Description Manual AccuracyContact Info Identification Master Power Switch Controls ComponentsCarriage TailstockControl Panel Safety Foot Brake End GearsMachine Data Sheet Tailstock Info Construction Model G0749 16 X 40 Heavy Duty Lathe 13-3/4 12.75 qt Safety Safety Instructions for MachineryPage Additional Safety for Metal Lathes Additional Chuck Safety Availability Full-Load Current RatingCircuit Requirements for Correcting Phase Polarity To correct the phase polarity of the incoming power supplyConnection Type Grounding InstructionsSetup Needed for SetupPreparation UnpackingInventory Main Components Figure QtyPackaged Components Figure Cleanup Before cleaning, gather the followingBasic steps for removing rust preventative Site Considerations Lifting & Placing HEAvy LifTTo lift and move the lathe Anchoring to Floor Leveling Anchoring to Concrete FloorsMachine Base Concrete Assembly Location of headstock jack screwsLubricating Lathe Power Connection Adding CoolantTo connect lathe to power Test RunTest run consists of verifying To test run your machineEmergency Feed LeverRecommended Adjustments Factory adjustments that should be verifiedSpindle Break-In Operations Operation OverviewTo install the camlock studs Chuck & PlateInstallation Removal Devices Chuck InstallationTo install the chuck Registration Marks Registration mark locationsChuck Removal Scroll Chuck ClampingTo remove the chuck Changing Jaw Set To change the jaw setJaw Chuck Mounting WorkpieceDrive Plate FaceplateUsing Quill Installing ToolingTailstock Positioning TailstockOffsetting Tailstock To install tooling in the tailstockRemoving Tooling To offset the tailstockAligning Tailstock to Spindle Centerline Items Needed QtyTo align the tailstock to the spindle center- line Centers Dead CentersLive Centers Mounting Dead Center in SpindleRemoving Center from Spindle Mounting Center in TailstockRemoving Center from Tailstock Mounting Workpiece Between CentersTo install and use the steady rest Steady RestTools Needed Qty Follow Rest Carriage & Slide LocksTo install a tool in the tool post Compound Rest Four-Way Tool PostTool Needed Qty To set the compound rest at a certain angleAligning Cutting Tool with Spindle Centerline Below are two common methodsTo align the cutting tool with the tailstock center Top ViewMicrometer Stop Manual FeedCarriage Handwheel Cross Slide HandwheelSetting Spindle Speed Spindle SpeedDetermining Spindle Speed Power Feed Configuration ExamplePower Feed Controls Setting Power Feed Rate Leadscrew UPDial Selection Lever Primary Configuration Secondary ConfigurationAlternate Configuration End GearsEnd-Gear Configuration Example To configure end gears for threading 16 TPIThreading Headstock Threading ControlsTo set levers and dials for 16 TPI Apron Threading Controls Thread DialThread Dial Chart Thread dial chartPitch Turning Headstock Pitch Turning ControlsFor example To set levers and dials for 1.25 MPLeadscrew UP Coolant System Biological & Poison HazardChip Drawer Chip drawer Model G0746/G0749 Mfg. Since 3/13Accessories G0688-Tool Post GrinderH7991-Mini Mag Base Indicator Set T10118-Tailstock Digital ReadoutH6095-Digital Readout DRO Maintenance Cleaning/ProtectingSchedule Lubrication Lubrication FrequencyHeadstock Quick-Change Gearbox To change the headstock oilApron One-Shot OilerLongitudinal Leadscrew Ball Oilers Ball OilersHandling & Care Coolant System Service HazardsAdding Coolant Changing CoolantSee Hazards on To add coolantMachine Storage Preparing Lathe for StorageBringing Lathe Out of Storage Service TroubleshootingSymptom Possible Cause Possible Solution Motor & ElectricalLathe Operation Symptom Possible Cause Possible Solution Backlash Adjustment Compound RestCross Slide Leadscrew End-Play Adjustment Gib AdjustmentTo adjust the cross slide gib Cross Slide GibCompound Slide Gib Saddle GibTo adjust the saddle slide gib BeltsTensioning V-Belts To tension the V-BeltsReplacing V-Belts Brake & Switch Adjusting BrakeGap Insert Removal Installation Replacing BrakeGap Removal Gap Installation Wiring Wiring Safety InstructionsElectrical Cabinet & Motors Circuit Diagram Parts Control Rod & BrakeControl Rod Control Rod & Brake Parts List DescriptionBody G0746-49 Bed & Body Parts List Gears Headstock Gears Parts List DescriptionHeadstock ControlsFeed Direction Control Left Spindle Speed Headstock Controls Parts List DescriptionChange Quick-Change Gearbox Parts List PR12M EXT Retaining Ring 35MM 100 Model G0746/G0749 Mfg. Since 3/13 Saddle Saddle Parts List Slides REF DescriptionApron 104 Model G0746/G0749 Mfg. Since 3/13Apron Parts List PCAP26M CAP Screw M6-1 X Model G0746/G0749 Mfg. Since 3/13 107 Tailstock Leadscrew Electrical Cabinet 1601 1603 1611 1604 1605 1608 1602 1606 1607 1609 1610Accessories Front Machine Labels Rear Machine Labels Appendix ThreadingDiametral & Modular Pitch Chart Warranty Card CommentsGrizzly INDUSTRIAL, INC BOX BELLINGHAM, WAWarranty & Returns