Grizzly g0749, g0746 owner manual Determining Spindle Speed, Setting Spindle Speed

Page 53

Spindle Speed

Using the correct spindle speed is important for getting safe and satisfactory results, as well as maximizing tool life.

To set the spindle speed for your operation, you will need to: 1) Determine the best spindle speed for the cutting task, and 2) configure the lathe controls to produce the required spindle speed.

Determining Spindle Speed

Many variables affect the optimum spindle speed to use for any given operation, but the two most important are the recommended cutting speed for the workpiece material and the diameter of the workpiece, as noted in the formula shown in Figure 70.

*Recommended

 

Spindle

Cutting Speed (FPM) x 12

 

=

Speed

 

 

 

 

Dia. of Cut (in inches) x 3.14

 

(RPM)

*Double if using carbide cutting tool

Figure 70. Spindle speed formula for lathes.

Cutting speed, typically defined in feet per minute (FPM), is the speed at which the edge of a tool moves across the material surface.

A recommended cutting speed is an ideal speed for cutting a type of material in order to produce the desired finish and optimize tool life.

The books Machinery’s Handbook or Machine Shop Practice, and some internet sites, pro- vide excellent recommendations for which cutting speeds to use when calculating the spindle speed. These sources also provide a wealth of additional information about the variables that affect cutting speed and they are a good educational resource.

Also, there are a large number of easy-to-use spindle speed calculators that can be found on the internet. These sources will help you take into account the applicable variables in order to deter- mine the best spindle speed for the operation.

Setting Spindle Speed

The spindle range lever and spindle speed lever, shown in Figure 71, are used to select one of the 15 spindle speeds.

Spindle

 

 

 

Spindle

Range

 

 

Speed

Lever

 

 

Lever

 

 

 

 

 

 

Figure 71. Spindle range and speed levers.

The spindle speed and range levers control the gear configuration in the headstock to produce the selected spindle speed.

To avoid damaging gears, ALWAYS make sure the spindle is completely stopped BEFORE moving the spindle speed levers.

The chart below shows the various combinations of lever positions for achieving a desired speed.

 

Spindle

Spindle

 

 

 

 

 

Range

Speed

 

 

 

 

 

Lever

Lever

 

 

 

 

 

 

A

B

C

D

E

 

 

1600

545

240

105

45

X

min

1150

395

175

75

33

845

290

130

55

24

 

 

 

Figure 72. Spindle speed chart and applicable

spindle lever positions.

Model G0746/G0749 (Mfg. Since 3/13)

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Image 53 Contents
GEAR-HEAD Lathe Page Table of Contents 117 113Contact Info IntroductionMachine Description Manual Accuracy Identification Controls Components Master Power SwitchTailstock CarriageEnd Gears Control Panel Safety Foot BrakeMachine Data Sheet Tailstock Info Construction Model G0749 16 X 40 Heavy Duty Lathe 13-3/4 12.75 qt Safety Instructions for Machinery SafetyPage Additional Safety for Metal Lathes Additional Chuck Safety Circuit Requirements for AvailabilityFull-Load Current Rating To correct the phase polarity of the incoming power supply Correcting Phase PolarityConnection Type Grounding InstructionsNeeded for Setup SetupPreparation UnpackingPackaged Components Figure InventoryMain Components Figure Qty Basic steps for removing rust preventative CleanupBefore cleaning, gather the following Site Considerations To lift and move the lathe Lifting & PlacingHEAvy LifT Machine Base Concrete Anchoring to Floor LevelingAnchoring to Concrete Floors Location of headstock jack screws AssemblyAdding Coolant Lubricating Lathe Power ConnectionTest Run To connect lathe to powerTest run consists of verifying To test run your machineEmergency Lever FeedSpindle Break-In Recommended AdjustmentsFactory adjustments that should be verified Operation Overview OperationsChuck & Plate To install the camlock studsTo install the chuck Installation Removal DevicesChuck Installation Registration mark locations Registration MarksTo remove the chuck Chuck RemovalScroll Chuck Clamping To change the jaw set Changing Jaw SetMounting Workpiece Jaw ChuckFaceplate Drive PlateInstalling Tooling Using QuillTailstock Positioning TailstockTo install tooling in the tailstock Offsetting TailstockRemoving Tooling To offset the tailstockTo align the tailstock to the spindle center- line Aligning Tailstock to Spindle CenterlineItems Needed Qty Dead Centers CentersMounting Dead Center in Spindle Live CentersRemoving Center from Spindle Mounting Center in TailstockMounting Workpiece Between Centers Removing Center from TailstockTools Needed Qty To install and use the steady restSteady Rest Carriage & Slide Locks Follow RestCompound Rest Four-Way Tool Post To install a tool in the tool postTool Needed Qty To set the compound rest at a certain angleBelow are two common methods Aligning Cutting Tool with Spindle CenterlineTo align the cutting tool with the tailstock center Top ViewManual Feed Micrometer StopCarriage Handwheel Cross Slide HandwheelDetermining Spindle Speed Setting Spindle SpeedSpindle Speed Configuration Example Power FeedPower Feed Controls Dial Selection Lever Setting Power Feed RateLeadscrew UP Secondary Configuration Primary ConfigurationAlternate Configuration End GearsTo configure end gears for threading 16 TPI End-Gear Configuration ExampleTo set levers and dials for 16 TPI ThreadingHeadstock Threading Controls Thread Dial Apron Threading ControlsThread dial chart Thread Dial ChartHeadstock Pitch Turning Controls Pitch TurningFor example To set levers and dials for 1.25 MPLeadscrew UP Biological & Poison Hazard Coolant SystemChip drawer Model G0746/G0749 Mfg. Since 3/13 Chip DrawerG0688-Tool Post Grinder AccessoriesH6095-Digital Readout DRO H7991-Mini Mag Base Indicator SetT10118-Tailstock Digital Readout Schedule MaintenanceCleaning/Protecting Headstock LubricationLubrication Frequency To change the headstock oil Quick-Change GearboxLongitudinal Leadscrew ApronOne-Shot Oiler Ball Oilers Ball OilersHandling & Care Hazards Coolant System ServiceChanging Coolant Adding CoolantSee Hazards on To add coolantBringing Lathe Out of Storage Machine StoragePreparing Lathe for Storage Troubleshooting ServiceSymptom Possible Cause Possible Solution Motor & ElectricalLathe Operation Symptom Possible Cause Possible Solution Cross Slide Backlash AdjustmentCompound Rest Gib Adjustment Leadscrew End-Play AdjustmentTo adjust the cross slide gib Cross Slide GibSaddle Gib Compound Slide GibBelts To adjust the saddle slide gibTensioning V-Belts To tension the V-BeltsReplacing V-Belts Adjusting Brake Brake & SwitchGap Removal Gap Insert Removal InstallationReplacing Brake Gap Installation Wiring Safety Instructions WiringElectrical Cabinet & Motors Circuit Diagram Control Rod PartsControl Rod & Brake Description Control Rod & Brake Parts ListBody G0746-49 Bed & Body Parts List Gears Description Headstock Gears Parts ListFeed Direction Control Left Spindle Speed HeadstockControls Description Headstock Controls Parts ListChange Quick-Change Gearbox Parts List PR12M EXT Retaining Ring 35MM 100 Model G0746/G0749 Mfg. Since 3/13 Saddle Saddle Parts List REF Description Slides104 Model G0746/G0749 Mfg. Since 3/13 ApronApron Parts List PCAP26M CAP Screw M6-1 X Model G0746/G0749 Mfg. Since 3/13 107 Tailstock Leadscrew 1601 1603 1611 1604 1605 1608 1602 1606 1607 1609 1610 Electrical CabinetAccessories Front Machine Labels Rear Machine Labels Threading AppendixDiametral & Modular Pitch Chart Comments Warranty CardBOX BELLINGHAM, WA Grizzly INDUSTRIAL, INCWarranty & Returns