Grizzly g0746, g0749 owner manual Quick-Change Gearbox, To change the headstock oil

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Adding Oil

The oil fill plug is located on top of the headstock, as shown in Figure 112.

Fill Plug

Drain

Plug

Figure 112. Headstock fill and drain plugs.

To change the headstock oil:

1.disCONNECT LATHE FROM POWER!

2.open the end-gear cover.

3.remove the V-belts so that oil does not get on them, necessitating their replacement (refer to Replacing V-Beltson Page 82 for detailed instructions).

4.remove the fill plug from the top of the head- stock.

5.place a 5-gallon catch pan under the head- stock drain plug (see Figure 112), then remove the drain plug with a 24mm wrench.

6.When the headstock reservoir is empty, replace the drain plug and clean away any spilled oil.

7.Fill the headstock reservoir until the oil level is approximately halfway in the sight glass.

8.replace and re-tension the V-belts (refer to Replacing V-Beltson Page 81), then close the end-gear cover before re-connecting the lathe to power.

Quick-Change Gearbox

Oil Type

Grizzly T23962 or ISO 68 Equivalent

Oil Amount

9.5 Quarts

Check/Add Frequency

Daily

Change

Every 1000 Operating Hours

Checking Oil Level

The gearbox reservoir has the proper amount of oil when the oil level in the sight glass is approxi- mately halfway. The oil sight glass is located below the end gears, as shown in Figure 113.

Fill Plug

Drain

Plug

Gearbox Oil

Sight Glass

Figure 113. Location of quick-change oil sight

glass fill and drain plugs.

Changing Oil

Change the quick-change gearbox oil after the first 300 hours of use, then after every 1000 hours of use. Place a catch pan under the quick- change gearbox drain plug (see Figure 113). Use a 24mm wrench to remove the gearbox fill plug (see Figure 113), then remove the drain plug with a 14mm wrench and allow the gearbox reservoir to empty. Re-install the drain plug and add oil until the level is approximately halfway in the gearbox oil sight glass, then re-install the fill plug.

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Model G0746/G0749 (Mfg. Since 3/13)

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Contents GEAR-HEAD Lathe Page Table of Contents 113 117Machine Description Manual Accuracy IntroductionContact Info Identification Master Power Switch Controls ComponentsCarriage TailstockControl Panel Safety Foot Brake End GearsMachine Data Sheet Tailstock Info Construction Model G0749 16 X 40 Heavy Duty Lathe 13-3/4 12.75 qt Safety Safety Instructions for MachineryPage Additional Safety for Metal Lathes Additional Chuck Safety Full-Load Current Rating AvailabilityCircuit Requirements for Connection Type Correcting Phase PolarityTo correct the phase polarity of the incoming power supply Grounding InstructionsPreparation SetupNeeded for Setup UnpackingMain Components Figure Qty InventoryPackaged Components Figure Before cleaning, gather the following CleanupBasic steps for removing rust preventative Site Considerations HEAvy LifT Lifting & PlacingTo lift and move the lathe Anchoring to Concrete Floors Anchoring to Floor LevelingMachine Base Concrete Assembly Location of headstock jack screwsLubricating Lathe Power Connection Adding CoolantTest run consists of verifying To connect lathe to powerTest Run To test run your machineEmergency Feed LeverFactory adjustments that should be verified Recommended AdjustmentsSpindle Break-In Operations Operation OverviewTo install the camlock studs Chuck & PlateChuck Installation Installation Removal DevicesTo install the chuck Registration Marks Registration mark locationsScroll Chuck Clamping Chuck RemovalTo remove the chuck Changing Jaw Set To change the jaw setJaw Chuck Mounting WorkpieceDrive Plate FaceplateTailstock Using QuillInstalling Tooling Positioning TailstockRemoving Tooling Offsetting TailstockTo install tooling in the tailstock To offset the tailstockItems Needed Qty Aligning Tailstock to Spindle CenterlineTo align the tailstock to the spindle center- line Centers Dead CentersRemoving Center from Spindle Live CentersMounting Dead Center in Spindle Mounting Center in TailstockRemoving Center from Tailstock Mounting Workpiece Between CentersSteady Rest To install and use the steady restTools Needed Qty Follow Rest Carriage & Slide LocksTool Needed Qty To install a tool in the tool postCompound Rest Four-Way Tool Post To set the compound rest at a certain angleTo align the cutting tool with the tailstock center Aligning Cutting Tool with Spindle CenterlineBelow are two common methods Top ViewCarriage Handwheel Micrometer StopManual Feed Cross Slide HandwheelSpindle Speed Setting Spindle SpeedDetermining Spindle Speed Power Feed Configuration ExamplePower Feed Controls Leadscrew UP Setting Power Feed RateDial Selection Lever Alternate Configuration Primary ConfigurationSecondary Configuration End GearsEnd-Gear Configuration Example To configure end gears for threading 16 TPIHeadstock Threading Controls ThreadingTo set levers and dials for 16 TPI Apron Threading Controls Thread DialThread Dial Chart Thread dial chartFor example Pitch TurningHeadstock Pitch Turning Controls To set levers and dials for 1.25 MPLeadscrew UP Coolant System Biological & Poison HazardChip Drawer Chip drawer Model G0746/G0749 Mfg. Since 3/13Accessories G0688-Tool Post GrinderT10118-Tailstock Digital Readout H7991-Mini Mag Base Indicator SetH6095-Digital Readout DRO Cleaning/Protecting MaintenanceSchedule Lubrication Frequency LubricationHeadstock Quick-Change Gearbox To change the headstock oilOne-Shot Oiler ApronLongitudinal Leadscrew Ball Oilers Ball OilersHandling & Care Coolant System Service HazardsSee Hazards on Adding CoolantChanging Coolant To add coolantPreparing Lathe for Storage Machine StorageBringing Lathe Out of Storage Symptom Possible Cause Possible Solution ServiceTroubleshooting Motor & ElectricalLathe Operation Symptom Possible Cause Possible Solution Compound Rest Backlash AdjustmentCross Slide To adjust the cross slide gib Leadscrew End-Play AdjustmentGib Adjustment Cross Slide GibCompound Slide Gib Saddle GibTensioning V-Belts To adjust the saddle slide gibBelts To tension the V-BeltsReplacing V-Belts Brake & Switch Adjusting BrakeReplacing Brake Gap Insert Removal InstallationGap Removal Gap Installation Wiring Wiring Safety InstructionsElectrical Cabinet & Motors Circuit Diagram Control Rod & Brake PartsControl Rod Control Rod & Brake Parts List DescriptionBody G0746-49 Bed & Body Parts List Gears Headstock Gears Parts List DescriptionControls HeadstockFeed Direction Control Left Spindle Speed Headstock Controls Parts List DescriptionChange Quick-Change Gearbox Parts List PR12M EXT Retaining Ring 35MM 100 Model G0746/G0749 Mfg. Since 3/13 Saddle Saddle Parts List Slides REF DescriptionApron 104 Model G0746/G0749 Mfg. Since 3/13Apron Parts List PCAP26M CAP Screw M6-1 X Model G0746/G0749 Mfg. Since 3/13 107 Tailstock Leadscrew Electrical Cabinet 1601 1603 1611 1604 1605 1608 1602 1606 1607 1609 1610Accessories Front Machine Labels Rear Machine Labels Appendix ThreadingDiametral & Modular Pitch Chart Warranty Card CommentsGrizzly INDUSTRIAL, INC BOX BELLINGHAM, WAWarranty & Returns