Grizzly g0749, g0746 owner manual Change

Page 99

Model G0746/G0749 (Mfg. Since 3/13)

 

 

 

606

 

 

 

 

601

602

762

761 760

759

 

755

 

 

753

 

 

 

 

 

 

 

 

 

 

 

 

 

605

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

604

 

 

 

758

757

 

 

751

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

773772

 

 

 

 

 

756

 

 

 

 

 

 

750

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

607

 

610

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

749

 

 

 

 

 

 

 

 

 

611

 

 

 

 

 

771770

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

608

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

748

 

 

 

 

 

 

 

 

615

609

 

 

612

614 603

 

 

 

769768

 

 

 

 

754

752

 

 

 

 

747

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

767

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

616

613

 

 

 

 

 

 

 

 

 

 

766

 

 

 

 

 

746

 

 

 

 

 

 

 

 

 

 

 

617

 

 

 

 

 

 

 

 

 

 

 

 

 

765

764

 

 

 

 

 

744

 

 

 

 

Quick-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

620

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

618

 

 

 

 

 

 

 

 

 

 

708

 

 

 

763

 

 

 

745

 

 

 

 

 

 

 

 

 

621

 

 

 

619

 

 

 

 

 

 

 

 

 

 

710 711

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

620

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

714

 

 

 

 

 

 

 

 

 

 

 

 

623 622

 

 

 

 

 

 

 

 

 

 

 

709712

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

733

 

 

 

 

 

 

 

 

 

639

627 624

 

 

 

 

 

 

 

 

 

 

 

713

 

715

 

 

 

734

 

 

735

 

 

 

 

Change

 

625

 

 

 

 

630

 

 

 

 

 

 

 

 

705

 

 

 

 

 

 

 

737

 

 

 

628626

 

 

 

 

 

 

 

 

 

707

 

 

 

 

716

 

 

 

 

 

 

 

 

739

 

 

 

 

 

 

 

 

 

 

 

633

 

 

 

 

 

 

677

 

 

 

 

736

 

 

739

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

669

 

 

 

 

 

 

 

717

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

706

 

 

 

718

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

632

 

 

 

 

 

 

 

 

 

719

 

 

738

 

 

742

 

 

 

 

 

631

 

 

 

 

 

 

670

704

 

 

 

 

 

 

 

 

 

 

629

 

 

 

 

 

 

 

 

 

 

 

 

671

 

 

 

 

 

 

720721

 

 

740

 

743

 

 

 

 

 

 

 

 

 

 

 

667

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

641

636

635637

 

634

 

 

 

 

 

668

 

 

 

 

 

 

703

 

 

 

 

722

 

 

 

741

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

642

640

638

 

 

648

651

 

 

 

672

 

 

 

 

 

 

 

702

 

 

 

 

723724

 

 

 

729

 

Gearbox

 

 

 

 

 

 

 

 

650

 

 

 

673

 

 

 

 

 

 

 

701

 

 

 

 

 

725

 

 

 

 

 

 

 

 

 

 

 

 

649

 

 

 

674

 

 

 

 

 

 

700

 

 

 

726

 

 

 

 

 

 

 

 

 

 

 

 

 

 

653

 

 

 

 

 

 

678

699

 

 

 

 

 

 

 

 

 

 

643

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

727

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

675

 

 

 

 

 

 

 

 

698

 

 

728

 

 

 

 

 

 

 

644

 

 

 

 

652

 

662

 

 

676

 

 

 

 

 

 

697

 

730

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

646645

659

 

660

 

663

 

664

677

679

 

 

 

682

696

695

 

 

731

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

680

 

 

 

 

 

 

 

 

 

 

 

 

647

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

661

 

 

 

 

 

 

 

 

681

 

 

 

 

693

 

 

 

732

 

 

 

 

 

654

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

683

 

 

692

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

694691 690

 

 

 

 

 

 

656

 

 

 

 

658

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

684

685

 

 

 

 

 

 

 

 

 

 

 

655

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

686

 

 

 

665

 

 

 

 

 

 

657

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

689

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

666

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

687

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

688

620

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-97-

Image 99
Contents GEAR-HEAD Lathe Page Table of Contents 117 113Introduction Machine Description Manual AccuracyContact Info Identification Controls Components Master Power SwitchTailstock CarriageEnd Gears Control Panel Safety Foot BrakeMachine Data Sheet Tailstock Info Construction Model G0749 16 X 40 Heavy Duty Lathe 13-3/4 12.75 qt Safety Instructions for Machinery SafetyPage Additional Safety for Metal Lathes Additional Chuck Safety Availability Full-Load Current RatingCircuit Requirements for Grounding Instructions Correcting Phase PolarityTo correct the phase polarity of the incoming power supply Connection TypeUnpacking SetupNeeded for Setup PreparationInventory Main Components Figure QtyPackaged Components Figure Cleanup Before cleaning, gather the followingBasic steps for removing rust preventative Site Considerations Lifting & Placing HEAvy LifTTo lift and move the lathe Anchoring to Floor Leveling Anchoring to Concrete FloorsMachine Base Concrete Location of headstock jack screws AssemblyAdding Coolant Lubricating Lathe Power ConnectionTo test run your machine To connect lathe to powerTest Run Test run consists of verifyingEmergency Lever FeedRecommended Adjustments Factory adjustments that should be verifiedSpindle Break-In Operation Overview OperationsChuck & Plate To install the camlock studsInstallation Removal Devices Chuck InstallationTo install the chuck Registration mark locations Registration MarksChuck Removal Scroll Chuck ClampingTo remove the chuck To change the jaw set Changing Jaw SetMounting Workpiece Jaw ChuckFaceplate Drive PlatePositioning Tailstock Using QuillInstalling Tooling TailstockTo offset the tailstock Offsetting TailstockTo install tooling in the tailstock Removing ToolingAligning Tailstock to Spindle Centerline Items Needed QtyTo align the tailstock to the spindle center- line Dead Centers CentersMounting Center in Tailstock Live CentersMounting Dead Center in Spindle Removing Center from SpindleMounting Workpiece Between Centers Removing Center from TailstockTo install and use the steady rest Steady RestTools Needed Qty Carriage & Slide Locks Follow RestTo set the compound rest at a certain angle To install a tool in the tool postCompound Rest Four-Way Tool Post Tool Needed QtyTop View Aligning Cutting Tool with Spindle CenterlineBelow are two common methods To align the cutting tool with the tailstock centerCross Slide Handwheel Micrometer StopManual Feed Carriage HandwheelSetting Spindle Speed Spindle SpeedDetermining Spindle Speed Configuration Example Power FeedPower Feed Controls Setting Power Feed Rate Leadscrew UPDial Selection Lever End Gears Primary ConfigurationSecondary Configuration Alternate ConfigurationTo configure end gears for threading 16 TPI End-Gear Configuration ExampleThreading Headstock Threading ControlsTo set levers and dials for 16 TPI Thread Dial Apron Threading ControlsThread dial chart Thread Dial ChartTo set levers and dials for 1.25 MP Pitch TurningHeadstock Pitch Turning Controls For exampleLeadscrew UP Biological & Poison Hazard Coolant SystemChip drawer Model G0746/G0749 Mfg. Since 3/13 Chip DrawerG0688-Tool Post Grinder AccessoriesH7991-Mini Mag Base Indicator Set T10118-Tailstock Digital ReadoutH6095-Digital Readout DRO Maintenance Cleaning/ProtectingSchedule Lubrication Lubrication FrequencyHeadstock To change the headstock oil Quick-Change GearboxApron One-Shot OilerLongitudinal Leadscrew Ball Oilers Ball OilersHandling & Care Hazards Coolant System ServiceTo add coolant Adding CoolantChanging Coolant See Hazards onMachine Storage Preparing Lathe for StorageBringing Lathe Out of Storage Motor & Electrical ServiceTroubleshooting Symptom Possible Cause Possible SolutionLathe Operation Symptom Possible Cause Possible Solution Backlash Adjustment Compound RestCross Slide Cross Slide Gib Leadscrew End-Play AdjustmentGib Adjustment To adjust the cross slide gibSaddle Gib Compound Slide GibTo tension the V-Belts To adjust the saddle slide gibBelts Tensioning V-BeltsReplacing V-Belts Adjusting Brake Brake & SwitchGap Insert Removal Installation Replacing BrakeGap Removal Gap Installation Wiring Safety Instructions WiringElectrical Cabinet & Motors Circuit Diagram Parts Control Rod & BrakeControl Rod Description Control Rod & Brake Parts ListBody G0746-49 Bed & Body Parts List Gears Description Headstock Gears Parts ListHeadstock ControlsFeed Direction Control Left Spindle Speed Description Headstock Controls Parts ListChange Quick-Change Gearbox Parts List PR12M EXT Retaining Ring 35MM 100 Model G0746/G0749 Mfg. Since 3/13 Saddle Saddle Parts List REF Description Slides104 Model G0746/G0749 Mfg. Since 3/13 ApronApron Parts List PCAP26M CAP Screw M6-1 X Model G0746/G0749 Mfg. Since 3/13 107 Tailstock Leadscrew 1601 1603 1611 1604 1605 1608 1602 1606 1607 1609 1610 Electrical CabinetAccessories Front Machine Labels Rear Machine Labels Threading AppendixDiametral & Modular Pitch Chart Comments Warranty CardBOX BELLINGHAM, WA Grizzly INDUSTRIAL, INCWarranty & Returns