Grizzly g0749 Anchoring to Floor Leveling, Anchoring to Concrete Floors, Machine Base Concrete

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Anchoring to Floor

 

Leveling

 

 

 

 

 

 

anchoring machinery to the floor prevents tipping or shifting and reduces vibration that may occur during operation, resulting in a machine that runs slightly quieter and feels more solid.

if the machine will be installed in a commercial or workplace setting, or if it is permanently connect- ed (hardwired) to the power supply, local codes may require that it be anchored to the floor.

if not required by any local codes, fastening the machine to the floor is an optional step. if you choose not to do this with your machine, we rec- ommend placing it on machine mounts, as these provide an easy method for leveling and they have vibration-absorbing pads.

Anchoring to Concrete Floors

Lag shield anchors with lag screws (see below) are a popular way to anchor machinery to a con- crete floor, because the anchors sit flush with the floor surface, making it easy to unbolt and move the machine later, if needed. However, anytime local codes apply, you MUST follow the anchoring methodology specified by the code.

 

Lag Screw

 

Flat Washer

Machine Base

 

Concrete

Lag Shield Anchor

 

 

Drilled Hole

Figure 17. Popular method for anchoring

machinery to a concrete floor.

Model G0746/G0749 (Mfg. Since 3/13)

For accurate turning results and to prevent warping the cast iron bed and ways, the lathe bedways MUST be leveled from side- to-side and from front-to-back on both ends.

Re-check the bedways 24 hours after installation, two weeks after that, and then annually to make sure they remain level.

Leveling machinery helps precision components, such as bedways, remain straight and flat during the lifespan of the machine. Components on a machine that is not level may slowly twist due to the dynamic loads placed on the machine during operation.

For best results, use a precision level that is at least 12" long and sensitive enough to show a distinct movement when a 0.003" shim (approxi- mately the thickness of one sheet of standard newspaper) is placed under one end of the level.

See the figure below for an example of a high precision level offered by Grizzly.

Figure 18. Model H2683 precision level.

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Contents GEAR-HEAD Lathe Page Table of Contents 117 113Introduction Machine Description Manual AccuracyContact Info Identification Controls Components Master Power SwitchTailstock CarriageEnd Gears Control Panel Safety Foot BrakeMachine Data Sheet Tailstock Info Construction Model G0749 16 X 40 Heavy Duty Lathe 13-3/4 12.75 qt Safety Instructions for Machinery SafetyPage Additional Safety for Metal Lathes Additional Chuck Safety Availability Full-Load Current RatingCircuit Requirements for Grounding Instructions Correcting Phase PolarityTo correct the phase polarity of the incoming power supply Connection TypeUnpacking SetupNeeded for Setup PreparationInventory Main Components Figure QtyPackaged Components Figure Cleanup Before cleaning, gather the followingBasic steps for removing rust preventative Site Considerations Lifting & Placing HEAvy LifTTo lift and move the lathe Anchoring to Floor Leveling Anchoring to Concrete FloorsMachine Base Concrete Location of headstock jack screws AssemblyAdding Coolant Lubricating Lathe Power ConnectionTo test run your machine To connect lathe to powerTest Run Test run consists of verifyingEmergency Lever FeedRecommended Adjustments Factory adjustments that should be verifiedSpindle Break-In Operation Overview OperationsChuck & Plate To install the camlock studsInstallation Removal Devices Chuck InstallationTo install the chuck Registration mark locations Registration MarksChuck Removal Scroll Chuck ClampingTo remove the chuck To change the jaw set Changing Jaw SetMounting Workpiece Jaw ChuckFaceplate Drive PlatePositioning Tailstock Using QuillInstalling Tooling TailstockTo offset the tailstock Offsetting TailstockTo install tooling in the tailstock Removing ToolingAligning Tailstock to Spindle Centerline Items Needed QtyTo align the tailstock to the spindle center- line Dead Centers CentersMounting Center in Tailstock Live CentersMounting Dead Center in Spindle Removing Center from SpindleMounting Workpiece Between Centers Removing Center from TailstockTo install and use the steady rest Steady RestTools Needed Qty Carriage & Slide Locks Follow RestTo set the compound rest at a certain angle To install a tool in the tool postCompound Rest Four-Way Tool Post Tool Needed QtyTop View Aligning Cutting Tool with Spindle CenterlineBelow are two common methods To align the cutting tool with the tailstock centerCross Slide Handwheel Micrometer StopManual Feed Carriage HandwheelSetting Spindle Speed Spindle SpeedDetermining Spindle Speed Configuration Example Power FeedPower Feed Controls Setting Power Feed Rate Leadscrew UPDial Selection Lever End Gears Primary ConfigurationSecondary Configuration Alternate ConfigurationTo configure end gears for threading 16 TPI End-Gear Configuration ExampleThreading Headstock Threading ControlsTo set levers and dials for 16 TPI Thread Dial Apron Threading ControlsThread dial chart Thread Dial ChartTo set levers and dials for 1.25 MP Pitch TurningHeadstock Pitch Turning Controls For exampleLeadscrew UP Biological & Poison Hazard Coolant SystemChip drawer Model G0746/G0749 Mfg. Since 3/13 Chip DrawerG0688-Tool Post Grinder AccessoriesH7991-Mini Mag Base Indicator Set T10118-Tailstock Digital ReadoutH6095-Digital Readout DRO Maintenance Cleaning/ProtectingSchedule Lubrication Lubrication FrequencyHeadstock To change the headstock oil Quick-Change GearboxApron One-Shot OilerLongitudinal Leadscrew Ball Oilers Ball OilersHandling & Care Hazards Coolant System ServiceTo add coolant Adding CoolantChanging Coolant See Hazards onMachine Storage Preparing Lathe for StorageBringing Lathe Out of Storage Motor & Electrical ServiceTroubleshooting Symptom Possible Cause Possible SolutionLathe Operation Symptom Possible Cause Possible Solution Backlash Adjustment Compound RestCross Slide Cross Slide Gib Leadscrew End-Play AdjustmentGib Adjustment To adjust the cross slide gibSaddle Gib Compound Slide GibTo tension the V-Belts To adjust the saddle slide gibBelts Tensioning V-BeltsReplacing V-Belts Adjusting Brake Brake & SwitchGap Insert Removal Installation Replacing BrakeGap Removal Gap Installation Wiring Safety Instructions WiringElectrical Cabinet & Motors Circuit Diagram Parts Control Rod & BrakeControl Rod Description Control Rod & Brake Parts ListBody G0746-49 Bed & Body Parts List Gears Description Headstock Gears Parts ListHeadstock ControlsFeed Direction Control Left Spindle Speed Description Headstock Controls Parts ListChange Quick-Change Gearbox Parts List PR12M EXT Retaining Ring 35MM 100 Model G0746/G0749 Mfg. Since 3/13 Saddle Saddle Parts List REF Description Slides104 Model G0746/G0749 Mfg. Since 3/13 ApronApron Parts List PCAP26M CAP Screw M6-1 X Model G0746/G0749 Mfg. Since 3/13 107 Tailstock Leadscrew 1601 1603 1611 1604 1605 1608 1602 1606 1607 1609 1610 Electrical CabinetAccessories Front Machine Labels Rear Machine Labels Threading AppendixDiametral & Modular Pitch Chart Comments Warranty CardBOX BELLINGHAM, WA Grizzly INDUSTRIAL, INCWarranty & Returns