Grizzly g0746, g0749 owner manual Coolant System, Biological & Poison Hazard

Page 64

Coolant System

When the coolant pump is turned ON, fluid is delivered through the nozzle attached to the car- riage. The flow is controlled by the valve lever at the base of the nozzle (see Figure 100).

Coolant

 

Valve

Pump

 

Lever

Switch

 

 

 

Figure 100. Coolant flow controls.

Always use high quality coolant and follow the manufacturer's instructions for diluting. The quick reference table shown in Figure 101 can help you select the appropriate fluid.

Refer to Coolant System Service on Page 72 for detailed instructions on how to add or change fluid. Check the coolant regularly and promptly change it when it becomes overly dirty or rancid, or as recommended by the fluid manufacturer.

BIOLOGICAL & POISON

HAZARD!

Use the correct person- al protection equipment when handling coolant. Follow federal, state, and fluid manufacturer requirements for proper disposal.

Running the pump without adequate fluid in the coolant tank may permanently damage it, which will not be covered under warranty.

To use the coolant system on your lathe:

1.Make sure the coolant tank is properly ser- viced and filled with the appropriate fluid, and that you are wearing the necessary personal protection equipment.

2.position the coolant nozzle for your opera- tion.

3.Use the coolant pump switch on the control panel to turn the pump ON.

4.adjust the flow of coolant by using the valve lever near the base of the nozzle hose.

Important: Promptly clean any splashed fluid from the floor to avoid a slipping hazard.

Workpiece

Dry

Water

Synthetic

Sulferized Oil

Mineral Oil

Soluble Oil

Fluids

 

 

 

 

Aluminum

 

X

X

 

 

 

 

 

 

 

 

Brass

X

X

X

 

 

 

 

 

 

 

 

Bronze

X

X

X

 

X

 

 

 

 

 

 

Cast Iron

X

 

 

 

 

 

 

 

 

 

 

Low Carbon Steel

 

X

X

 

 

 

 

 

 

 

 

Alloy Metals

 

X

X

X

X

 

 

 

 

 

 

Stainless Steel

 

X

X

X

X

 

 

 

 

 

 

General Note: Cutting fluids are used for heavy-duty lathe operations and production turning. Oil-water emulsions and synthetic cutting fluids are the most common for typical lathe operations. Sulferized oils often are used for threading. For small projects, spot lubrications can be done with an oil can or brush, or omitted completely.

Figure 101. Coolant selection table.

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Model G0746/G0749 (Mfg. Since 3/13)

Image 64
Contents GEAR-HEAD Lathe Page Table of Contents 113 117Machine Description Manual Accuracy IntroductionContact Info Identification Master Power Switch Controls ComponentsCarriage TailstockControl Panel Safety Foot Brake End GearsMachine Data Sheet Tailstock Info Construction Model G0749 16 X 40 Heavy Duty Lathe 13-3/4 12.75 qt Safety Safety Instructions for MachineryPage Additional Safety for Metal Lathes Additional Chuck Safety Full-Load Current Rating AvailabilityCircuit Requirements for Correcting Phase Polarity To correct the phase polarity of the incoming power supplyConnection Type Grounding InstructionsSetup Needed for SetupPreparation UnpackingMain Components Figure Qty InventoryPackaged Components Figure Before cleaning, gather the following CleanupBasic steps for removing rust preventative Site Considerations HEAvy LifT Lifting & PlacingTo lift and move the lathe Anchoring to Concrete Floors Anchoring to Floor LevelingMachine Base Concrete Assembly Location of headstock jack screwsLubricating Lathe Power Connection Adding CoolantTo connect lathe to power Test RunTest run consists of verifying To test run your machineEmergency Feed LeverFactory adjustments that should be verified Recommended AdjustmentsSpindle Break-In Operations Operation OverviewTo install the camlock studs Chuck & PlateChuck Installation Installation Removal DevicesTo install the chuck Registration Marks Registration mark locationsScroll Chuck Clamping Chuck RemovalTo remove the chuck Changing Jaw Set To change the jaw setJaw Chuck Mounting WorkpieceDrive Plate FaceplateUsing Quill Installing ToolingTailstock Positioning TailstockOffsetting Tailstock To install tooling in the tailstockRemoving Tooling To offset the tailstockItems Needed Qty Aligning Tailstock to Spindle CenterlineTo align the tailstock to the spindle center- line Centers Dead CentersLive Centers Mounting Dead Center in SpindleRemoving Center from Spindle Mounting Center in TailstockRemoving Center from Tailstock Mounting Workpiece Between CentersSteady Rest To install and use the steady restTools Needed Qty Follow Rest Carriage & Slide LocksTo install a tool in the tool post Compound Rest Four-Way Tool PostTool Needed Qty To set the compound rest at a certain angleAligning Cutting Tool with Spindle Centerline Below are two common methodsTo align the cutting tool with the tailstock center Top ViewMicrometer Stop Manual FeedCarriage Handwheel Cross Slide HandwheelSpindle Speed Setting Spindle SpeedDetermining Spindle Speed Power Feed Configuration ExamplePower Feed Controls Leadscrew UP Setting Power Feed RateDial Selection Lever Primary Configuration Secondary ConfigurationAlternate Configuration End GearsEnd-Gear Configuration Example To configure end gears for threading 16 TPIHeadstock Threading Controls ThreadingTo set levers and dials for 16 TPI Apron Threading Controls Thread DialThread Dial Chart Thread dial chartPitch Turning Headstock Pitch Turning ControlsFor example To set levers and dials for 1.25 MPLeadscrew UP Coolant System Biological & Poison HazardChip Drawer Chip drawer Model G0746/G0749 Mfg. Since 3/13Accessories G0688-Tool Post GrinderT10118-Tailstock Digital Readout H7991-Mini Mag Base Indicator SetH6095-Digital Readout DRO Cleaning/Protecting MaintenanceSchedule Lubrication Frequency LubricationHeadstock Quick-Change Gearbox To change the headstock oilOne-Shot Oiler ApronLongitudinal Leadscrew Ball Oilers Ball OilersHandling & Care Coolant System Service HazardsAdding Coolant Changing CoolantSee Hazards on To add coolantPreparing Lathe for Storage Machine StorageBringing Lathe Out of Storage Service TroubleshootingSymptom Possible Cause Possible Solution Motor & ElectricalLathe Operation Symptom Possible Cause Possible Solution Compound Rest Backlash AdjustmentCross Slide Leadscrew End-Play Adjustment Gib AdjustmentTo adjust the cross slide gib Cross Slide GibCompound Slide Gib Saddle GibTo adjust the saddle slide gib BeltsTensioning V-Belts To tension the V-BeltsReplacing V-Belts Brake & Switch Adjusting BrakeReplacing Brake Gap Insert Removal InstallationGap Removal Gap Installation Wiring Wiring Safety InstructionsElectrical Cabinet & Motors Circuit Diagram Control Rod & Brake PartsControl Rod Control Rod & Brake Parts List DescriptionBody G0746-49 Bed & Body Parts List Gears Headstock Gears Parts List DescriptionControls HeadstockFeed Direction Control Left Spindle Speed Headstock Controls Parts List DescriptionChange Quick-Change Gearbox Parts List PR12M EXT Retaining Ring 35MM 100 Model G0746/G0749 Mfg. Since 3/13 Saddle Saddle Parts List Slides REF DescriptionApron 104 Model G0746/G0749 Mfg. Since 3/13Apron Parts List PCAP26M CAP Screw M6-1 X Model G0746/G0749 Mfg. Since 3/13 107 Tailstock Leadscrew Electrical Cabinet 1601 1603 1611 1604 1605 1608 1602 1606 1607 1609 1610Accessories Front Machine Labels Rear Machine Labels Appendix ThreadingDiametral & Modular Pitch Chart Warranty Card CommentsGrizzly INDUSTRIAL, INC BOX BELLINGHAM, WAWarranty & Returns