Grizzly g0749, g0746 owner manual Leadscrew End-Play Adjustment, Gib Adjustment, Cross Slide Gib

Page 81

Leadscrew End-Play

Adjustment

After a long period of time, you may find that the leadscrew develops excessive end play. This lathe is designed so that end play can be removed with a simple adjustment.

Items Needed

Qty

Spanner Wrench

1

To remove leadscrew end play:

 

1.disCONNECT LATHE FROM POWER.

2.loosen the outer spanner nut (see Figure 128).

Inner Spanner Nut

Leadscrew

Outer Spanner Nut

Figure 128. Leadscrew and spanner nuts.

3.place a dial indicator on the end of the leadscrew.

4.Rotate the carriage handwheel to move the carriage toward the tailstock, then tighten the inner spanner nut (see Figure 128) until there is 0.001"–0.002" of end play.

5.tighten the outer spanner nut until it is snug against the inner spanner nut to secure the setting.

Model G0746/G0749 (Mfg. Since 3/13)

Gib Adjustment

The goal of adjusting the gib screws is to remove sloppiness or "play" from the ways without over- adjusting them to the point where they become stiff and difficult to move.

In general, loose gibs cause poor finishes and tool chatter; however, over-tightened gibs cause premature wear and make it difficult to turn the handwheels.

The cross-slide and compound slide on this lathe each use a long steel wedge called a gib that is positioned between the component and its dovetailed-ways. A gib screw at one end moves the gib. Depending upon which direction the gib moves, the space between the sliding ways increases or decreases to control the rigidity of the cross slide and compound slide.

Before adjusting the gibs, loosen the locks for the devices so the gibs can slide freely during adjust- ment, then lubricate the ways.

The gib adjustment process usually requires some trial-and-error. Repeat the process as nec- essary until you find the best balance between loose and stiff movement. Most machinists find that the ideal gib adjustment is one where a small amount of drag or resistance is present, yet the handwheels are still easy to move.

Tools Needed

Qty

Standard Screwdriver #2

................................... 1

Slotted Screwdriver #2

1

Cross Slide Gib

Make sure the ways and leadscrew have been cleaned and re-lubricated before beginning any adjustments. Refer to Ball Oiler Lubrication on Page 70 for instructions and lubricant specifica- tions.

To adjust the cross slide gib:

1.disCONNECT LATHE FROM POWER!

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Contents GEAR-HEAD Lathe Page Table of Contents 117 113Introduction Machine Description Manual AccuracyContact Info Identification Controls Components Master Power SwitchTailstock CarriageEnd Gears Control Panel Safety Foot BrakeMachine Data Sheet Tailstock Info Construction Model G0749 16 X 40 Heavy Duty Lathe 13-3/4 12.75 qt Safety Instructions for Machinery SafetyPage Additional Safety for Metal Lathes Additional Chuck Safety Availability Full-Load Current RatingCircuit Requirements for To correct the phase polarity of the incoming power supply Correcting Phase PolarityConnection Type Grounding InstructionsNeeded for Setup SetupPreparation UnpackingInventory Main Components Figure QtyPackaged Components Figure Cleanup Before cleaning, gather the followingBasic steps for removing rust preventative Site Considerations Lifting & Placing HEAvy LifTTo lift and move the lathe Anchoring to Floor Leveling Anchoring to Concrete FloorsMachine Base Concrete Location of headstock jack screws AssemblyAdding Coolant Lubricating Lathe Power ConnectionTest Run To connect lathe to powerTest run consists of verifying To test run your machineEmergency Lever FeedRecommended Adjustments Factory adjustments that should be verifiedSpindle Break-In Operation Overview OperationsChuck & Plate To install the camlock studsInstallation Removal Devices Chuck InstallationTo install the chuck Registration mark locations Registration MarksChuck Removal Scroll Chuck ClampingTo remove the chuck To change the jaw set Changing Jaw SetMounting Workpiece Jaw ChuckFaceplate Drive PlateInstalling Tooling Using QuillTailstock Positioning TailstockTo install tooling in the tailstock Offsetting TailstockRemoving Tooling To offset the tailstockAligning Tailstock to Spindle Centerline Items Needed QtyTo align the tailstock to the spindle center- line Dead Centers CentersMounting Dead Center in Spindle Live CentersRemoving Center from Spindle Mounting Center in TailstockMounting Workpiece Between Centers Removing Center from TailstockTo install and use the steady rest Steady RestTools Needed Qty Carriage & Slide Locks Follow RestCompound Rest Four-Way Tool Post To install a tool in the tool postTool Needed Qty To set the compound rest at a certain angleBelow are two common methods Aligning Cutting Tool with Spindle CenterlineTo align the cutting tool with the tailstock center Top ViewManual Feed Micrometer StopCarriage Handwheel Cross Slide HandwheelSetting Spindle Speed Spindle SpeedDetermining Spindle Speed Configuration Example Power FeedPower Feed Controls Setting Power Feed Rate Leadscrew UPDial Selection Lever Secondary Configuration Primary ConfigurationAlternate Configuration End GearsTo configure end gears for threading 16 TPI End-Gear Configuration ExampleThreading Headstock Threading ControlsTo set levers and dials for 16 TPI Thread Dial Apron Threading ControlsThread dial chart Thread Dial ChartHeadstock Pitch Turning Controls Pitch TurningFor example To set levers and dials for 1.25 MPLeadscrew UP Biological & Poison Hazard Coolant SystemChip drawer Model G0746/G0749 Mfg. Since 3/13 Chip DrawerG0688-Tool Post Grinder AccessoriesH7991-Mini Mag Base Indicator Set T10118-Tailstock Digital ReadoutH6095-Digital Readout DRO Maintenance Cleaning/ProtectingSchedule Lubrication Lubrication FrequencyHeadstock To change the headstock oil Quick-Change GearboxApron One-Shot OilerLongitudinal Leadscrew Ball Oilers Ball OilersHandling & Care Hazards Coolant System ServiceChanging Coolant Adding CoolantSee Hazards on To add coolantMachine Storage Preparing Lathe for StorageBringing Lathe Out of Storage Troubleshooting ServiceSymptom Possible Cause Possible Solution Motor & ElectricalLathe Operation Symptom Possible Cause Possible Solution Backlash Adjustment Compound RestCross Slide Gib Adjustment Leadscrew End-Play AdjustmentTo adjust the cross slide gib Cross Slide GibSaddle Gib Compound Slide GibBelts To adjust the saddle slide gibTensioning V-Belts To tension the V-BeltsReplacing V-Belts Adjusting Brake Brake & SwitchGap Insert Removal Installation Replacing BrakeGap Removal Gap Installation Wiring Safety Instructions WiringElectrical Cabinet & Motors Circuit Diagram Parts Control Rod & BrakeControl Rod Description Control Rod & Brake Parts ListBody G0746-49 Bed & Body Parts List Gears Description Headstock Gears Parts ListHeadstock ControlsFeed Direction Control Left Spindle Speed Description Headstock Controls Parts ListChange Quick-Change Gearbox Parts List PR12M EXT Retaining Ring 35MM 100 Model G0746/G0749 Mfg. Since 3/13 Saddle Saddle Parts List REF Description Slides104 Model G0746/G0749 Mfg. Since 3/13 ApronApron Parts List PCAP26M CAP Screw M6-1 X Model G0746/G0749 Mfg. Since 3/13 107 Tailstock Leadscrew 1601 1603 1611 1604 1605 1608 1602 1606 1607 1609 1610 Electrical CabinetAccessories Front Machine Labels Rear Machine Labels Threading AppendixDiametral & Modular Pitch Chart Comments Warranty CardBOX BELLINGHAM, WA Grizzly INDUSTRIAL, INCWarranty & Returns