Grizzly g0746, g0749 Machine Storage, Preparing Lathe for Storage, Bringing Lathe Out of Storage

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8.Slide the tank partially into the base and insert the drain tube into the tank if it came out earlier.

Tip: Leave one or more magnets at the bot- tom of the tank to collect metal chips and make cleanup easier next time. This will also help keep small metal chips out of the pump.

9.Refill the tank with new coolant, then slide it completely into the base.

10.replace the access cover panel.

11.re-connect the lathe to power and point the nozzle into the chip drawer.

12.reset the EMERGENCY STOP button.

13.Turn the coolant pump ON to verify that fluid cycles properly, then turn it OFF.

Machine Storage

To prevent the development of rust and corrosion, the lathe must be properly prepared if it will be stored for a long period of time. Doing this will ensure the lathe remains in good condition for later use.

Preparing Lathe for Storage

1.Run the lathe and bring all reservoirs to oper- ating temperature, then drain and refill them with clean oil.

2.Pump out the old coolant, then add a few drops of way oil and blow out the lines with compressed air.

3.disCONNECT LATHE FROM POWER!

4.thoroughly clean all unpainted, bare metal surfaces, then apply a liberal coat of way oil, heavy grease, or rust preventative. Take care to ensure these surfaces are completely cov- ered but that the rust preventative or grease is kept off of painted surfaces.

5.Lubricate the machine as outlined in the lubrication section. Be sure to use an oil can to purge all ball oilers and oil passages with fresh oil.

6.loosen or remove the V-belts so they do not become stretched during the storage period. (Be sure to place a maintenance note near the power button as a reminder that the belts have been loosened or removed.)

7.place a few moisture absorbing desiccant packs inside of the electrical box.

8.Cover the lathe and place it in a dry area that is out of direct sunlight and away from haz- ardous fumes, paint, solvents, or gas. Fumes and sunlight can bleach or discolor paint.

9.Every few months, rotate by hand all gear- driven components a few times in several gear selections. This will keep the bearings, bushings, gears, and shafts well lubricated and protected from corrosion—especially during the winter months.

Slide the carriage, micrometer stop, tailstock, and steady rest down the lathe bed to make sure that way spotting is not beginning to occur.

Bringing Lathe Out of Storage

1.Re-install the V-belts and re-tension them (refer to Page 81) if you removed them for storage purposes.

2.remove the moisture-absorbing desiccant packs from the electrical box.

3.repeat the Test Run and Spindle Break-Inprocedures, beginning on Page 31.

4.add coolant, as described in Coolant System Service on Page 73.

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Model G0746/G0749 (Mfg. Since 3/13)

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Contents GEAR-HEAD Lathe Page Table of Contents 113 117Machine Description Manual Accuracy IntroductionContact Info Identification Master Power Switch Controls ComponentsCarriage TailstockControl Panel Safety Foot Brake End GearsMachine Data Sheet Tailstock Info Construction Model G0749 16 X 40 Heavy Duty Lathe 13-3/4 12.75 qt Safety Safety Instructions for MachineryPage Additional Safety for Metal Lathes Additional Chuck Safety Full-Load Current Rating AvailabilityCircuit Requirements for Correcting Phase Polarity To correct the phase polarity of the incoming power supplyConnection Type Grounding InstructionsSetup Needed for SetupPreparation UnpackingMain Components Figure Qty InventoryPackaged Components Figure Before cleaning, gather the following CleanupBasic steps for removing rust preventative Site Considerations HEAvy LifT Lifting & PlacingTo lift and move the lathe Anchoring to Concrete Floors Anchoring to Floor LevelingMachine Base Concrete Assembly Location of headstock jack screwsLubricating Lathe Power Connection Adding CoolantTo connect lathe to power Test RunTest run consists of verifying To test run your machineEmergency Feed LeverFactory adjustments that should be verified Recommended AdjustmentsSpindle Break-In Operations Operation OverviewTo install the camlock studs Chuck & PlateChuck Installation Installation Removal DevicesTo install the chuck Registration Marks Registration mark locationsScroll Chuck Clamping Chuck RemovalTo remove the chuck Changing Jaw Set To change the jaw setJaw Chuck Mounting WorkpieceDrive Plate FaceplateUsing Quill Installing ToolingTailstock Positioning TailstockOffsetting Tailstock To install tooling in the tailstockRemoving Tooling To offset the tailstockItems Needed Qty Aligning Tailstock to Spindle CenterlineTo align the tailstock to the spindle center- line Centers Dead CentersLive Centers Mounting Dead Center in SpindleRemoving Center from Spindle Mounting Center in TailstockRemoving Center from Tailstock Mounting Workpiece Between CentersSteady Rest To install and use the steady restTools Needed Qty Follow Rest Carriage & Slide LocksTo install a tool in the tool post Compound Rest Four-Way Tool PostTool Needed Qty To set the compound rest at a certain angleAligning Cutting Tool with Spindle Centerline Below are two common methodsTo align the cutting tool with the tailstock center Top ViewMicrometer Stop Manual FeedCarriage Handwheel Cross Slide HandwheelSpindle Speed Setting Spindle SpeedDetermining Spindle Speed Power Feed Configuration ExamplePower Feed Controls Leadscrew UP Setting Power Feed RateDial Selection Lever Primary Configuration Secondary ConfigurationAlternate Configuration End GearsEnd-Gear Configuration Example To configure end gears for threading 16 TPIHeadstock Threading Controls ThreadingTo set levers and dials for 16 TPI Apron Threading Controls Thread DialThread Dial Chart Thread dial chartPitch Turning Headstock Pitch Turning ControlsFor example To set levers and dials for 1.25 MPLeadscrew UP Coolant System Biological & Poison HazardChip Drawer Chip drawer Model G0746/G0749 Mfg. Since 3/13Accessories G0688-Tool Post GrinderT10118-Tailstock Digital Readout H7991-Mini Mag Base Indicator SetH6095-Digital Readout DRO Cleaning/Protecting MaintenanceSchedule Lubrication Frequency LubricationHeadstock Quick-Change Gearbox To change the headstock oilOne-Shot Oiler ApronLongitudinal Leadscrew Ball Oilers Ball OilersHandling & Care Coolant System Service HazardsAdding Coolant Changing CoolantSee Hazards on To add coolantPreparing Lathe for Storage Machine StorageBringing Lathe Out of Storage Service TroubleshootingSymptom Possible Cause Possible Solution Motor & ElectricalLathe Operation Symptom Possible Cause Possible Solution Compound Rest Backlash AdjustmentCross Slide Leadscrew End-Play Adjustment Gib AdjustmentTo adjust the cross slide gib Cross Slide GibCompound Slide Gib Saddle GibTo adjust the saddle slide gib BeltsTensioning V-Belts To tension the V-BeltsReplacing V-Belts Brake & Switch Adjusting BrakeReplacing Brake Gap Insert Removal InstallationGap Removal Gap Installation Wiring Wiring Safety InstructionsElectrical Cabinet & Motors Circuit Diagram Control Rod & Brake PartsControl Rod Control Rod & Brake Parts List DescriptionBody G0746-49 Bed & Body Parts List Gears Headstock Gears Parts List DescriptionControls HeadstockFeed Direction Control Left Spindle Speed Headstock Controls Parts List DescriptionChange Quick-Change Gearbox Parts List PR12M EXT Retaining Ring 35MM 100 Model G0746/G0749 Mfg. Since 3/13 Saddle Saddle Parts List Slides REF DescriptionApron 104 Model G0746/G0749 Mfg. Since 3/13Apron Parts List PCAP26M CAP Screw M6-1 X Model G0746/G0749 Mfg. Since 3/13 107 Tailstock Leadscrew Electrical Cabinet 1601 1603 1611 1604 1605 1608 1602 1606 1607 1609 1610Accessories Front Machine Labels Rear Machine Labels Appendix ThreadingDiametral & Modular Pitch Chart Warranty Card CommentsGrizzly INDUSTRIAL, INC BOX BELLINGHAM, WAWarranty & Returns