Grizzly g0746, g0749 owner manual Preparation, Unpacking, Needed for Setup

Page 22

SECTION 3: SETUP

Preparation

The list below outlines the basic process of pre- paring your machine for operation. Specific steps are covered later in this section.

The typical preparation process is as follows:

1.Unpack the lathe and inventory the contents of the box/crate.

2.Clean the lathe and its components.

3.identify an acceptable location for the lathe and move it to that location.

4.level the lathe and bolt it to the floor, or place it on leveling pads.

5.assemble the loose components and make any necessary adjustments or inspections to ensure the lathe is ready for operation.

6.Check lathe for proper lubrication.

7.Connect the lathe to the power source.

8.Test run lathe to ensure it functions properly.

9.perform the spindle break-in procedure to prepare the lathe for operation.

Unpacking

Your machine was carefully packaged for safe transportation. Remove the packaging materials from around your machine and inspect it. If you discover any damage, please call us immediately at (570) 546-9663 for advice.

Save the containers and all packing materials for possible inspection by the carrier or its agent. Otherwise, filing a freight claim can be difficult.

When you are completely satisfied with the condi- tion of your shipment, inventory the contents.

-20-

SUFFOCATION HAZARD!

Keep children and pets away from plastic bags or packing materials shipped with this machine. Discard immediately.

Needed for Setup

The following are needed to complete the setup process, but are not included with your machine.

For Lifting and Moving:

—a forklift or other power lifting device rated for at least 6800 lbs.

—two lifting straps rated for at least 6800 lbs. each­

—1" diameter x 49" long steel barstock­ —two people to guide machine

For Power Connection:

—A power source that meets the minimum cir- cuit requirements for this machine (review Power Supply on Page 18 for details)

—An electrician or qualified service person- nel to ensure a safe and code-compliant connection to the power source

For Assembly: —shop rags —Cleaner/degreaser (see Page 22) —Quality metal protectant lubricant —safety glasses for each person

—Floor mounting hardware as needed (see Page 25)

—precision level at least 1" long

Model G0746/G0749 (Mfg. Since 3/13)

Image 22 Contents
GEAR-HEAD Lathe Page Table of Contents 113 117Machine Description Manual Accuracy IntroductionContact Info Identification Master Power Switch Controls ComponentsCarriage TailstockControl Panel Safety Foot Brake End GearsMachine Data Sheet Tailstock Info Construction Model G0749 16 X 40 Heavy Duty Lathe 13-3/4 12.75 qt Safety Safety Instructions for MachineryPage Additional Safety for Metal Lathes Additional Chuck Safety Full-Load Current Rating AvailabilityCircuit Requirements for Connection Type Correcting Phase PolarityTo correct the phase polarity of the incoming power supply Grounding InstructionsPreparation SetupNeeded for Setup UnpackingMain Components Figure Qty InventoryPackaged Components Figure Before cleaning, gather the following CleanupBasic steps for removing rust preventative Site Considerations HEAvy LifT Lifting & PlacingTo lift and move the lathe Anchoring to Concrete Floors Anchoring to Floor LevelingMachine Base Concrete Assembly Location of headstock jack screwsLubricating Lathe Power Connection Adding CoolantTest run consists of verifying To connect lathe to powerTest Run To test run your machineEmergency Feed LeverFactory adjustments that should be verified Recommended AdjustmentsSpindle Break-In Operations Operation OverviewTo install the camlock studs Chuck & PlateChuck Installation Installation Removal DevicesTo install the chuck Registration Marks Registration mark locationsScroll Chuck Clamping Chuck RemovalTo remove the chuck Changing Jaw Set To change the jaw setJaw Chuck Mounting WorkpieceDrive Plate FaceplateTailstock Using QuillInstalling Tooling Positioning TailstockRemoving Tooling Offsetting TailstockTo install tooling in the tailstock To offset the tailstockItems Needed Qty Aligning Tailstock to Spindle CenterlineTo align the tailstock to the spindle center- line Centers Dead CentersRemoving Center from Spindle Live CentersMounting Dead Center in Spindle Mounting Center in TailstockRemoving Center from Tailstock Mounting Workpiece Between CentersSteady Rest To install and use the steady restTools Needed Qty Follow Rest Carriage & Slide LocksTool Needed Qty To install a tool in the tool postCompound Rest Four-Way Tool Post To set the compound rest at a certain angleTo align the cutting tool with the tailstock center Aligning Cutting Tool with Spindle CenterlineBelow are two common methods Top ViewCarriage Handwheel Micrometer StopManual Feed Cross Slide HandwheelSpindle Speed Setting Spindle SpeedDetermining Spindle Speed Power Feed Configuration ExamplePower Feed Controls Leadscrew UP Setting Power Feed RateDial Selection Lever Alternate Configuration Primary ConfigurationSecondary Configuration End GearsEnd-Gear Configuration Example To configure end gears for threading 16 TPIHeadstock Threading Controls ThreadingTo set levers and dials for 16 TPI Apron Threading Controls Thread DialThread Dial Chart Thread dial chartFor example Pitch TurningHeadstock Pitch Turning Controls To set levers and dials for 1.25 MPLeadscrew UP Coolant System Biological & Poison HazardChip Drawer Chip drawer Model G0746/G0749 Mfg. Since 3/13Accessories G0688-Tool Post GrinderT10118-Tailstock Digital Readout H7991-Mini Mag Base Indicator SetH6095-Digital Readout DRO Cleaning/Protecting MaintenanceSchedule Lubrication Frequency LubricationHeadstock Quick-Change Gearbox To change the headstock oilOne-Shot Oiler ApronLongitudinal Leadscrew Ball Oilers Ball OilersHandling & Care Coolant System Service HazardsSee Hazards on Adding CoolantChanging Coolant To add coolantPreparing Lathe for Storage Machine StorageBringing Lathe Out of Storage Symptom Possible Cause Possible Solution ServiceTroubleshooting Motor & ElectricalLathe Operation Symptom Possible Cause Possible Solution Compound Rest Backlash AdjustmentCross Slide To adjust the cross slide gib Leadscrew End-Play AdjustmentGib Adjustment Cross Slide GibCompound Slide Gib Saddle GibTensioning V-Belts To adjust the saddle slide gibBelts To tension the V-BeltsReplacing V-Belts Brake & Switch Adjusting BrakeReplacing Brake Gap Insert Removal InstallationGap Removal Gap Installation Wiring Wiring Safety InstructionsElectrical Cabinet & Motors Circuit Diagram Control Rod & Brake PartsControl Rod Control Rod & Brake Parts List DescriptionBody G0746-49 Bed & Body Parts List Gears Headstock Gears Parts List DescriptionControls HeadstockFeed Direction Control Left Spindle Speed Headstock Controls Parts List DescriptionChange Quick-Change Gearbox Parts List PR12M EXT Retaining Ring 35MM 100 Model G0746/G0749 Mfg. Since 3/13 Saddle Saddle Parts List Slides REF DescriptionApron 104 Model G0746/G0749 Mfg. Since 3/13Apron Parts List PCAP26M CAP Screw M6-1 X Model G0746/G0749 Mfg. Since 3/13 107 Tailstock Leadscrew Electrical Cabinet 1601 1603 1611 1604 1605 1608 1602 1606 1607 1609 1610Accessories Front Machine Labels Rear Machine Labels Appendix ThreadingDiametral & Modular Pitch Chart Warranty Card CommentsGrizzly INDUSTRIAL, INC BOX BELLINGHAM, WAWarranty & Returns