Grizzly g0749, g0746 owner manual Adding Coolant, Changing Coolant, See Hazards on, To add coolant

Page 75

Adding Coolant

 

 

Items Needed:

 

Qty

Safety Wear

See Hazards on Page 72

New Coolant

5 Gallons

Slotted Screwdriver #2

1

Disposable Shop Rags

As Needed

To add coolant:

 

 

1.DISCONNECT LATHE FROM POWER!

2.Remove the access cover from the side of the right stand, then slide the tank out, as shown in Figure 125.

Fluid Pump

Hose

Ground

Wire

Cord

Tank

Figure 125. Coolant tank and pump.

3.Pour coolant into the tank until it is approxi- mately 1" from the top.

4.slide the tank back into the cabinet and replace the access cover.

Changing Coolant

When you replace the old coolant, take the time to thoroughly clean out the chip drawer and fluid tank. The entire job only takes about a 12 hour when you are prepared with the proper materi- als and tools. Make sure to dispose of old fluid according to federal, state, and fluid manufac- turer's requirements.

Items Needed:

 

Qty

Safety Wear

See Hazards on Page 72

New Coolant

5 Gallons

Empty 5-Gallon Buckets w/Lid

........................... 2

Slotted Screwdriver #2

1

Disposable Shop Rags

As Needed

Magnets (Optional)

As Many As Desired

To change the coolant:

1.Position the coolant nozzle over the back of the back splash so that it is pointing behind the lathe.

2.place the 5-gallon bucket behind the lathe and under the coolant nozzle. Have another person hold the bucket up to the nozzle to prevent coolant from splashing out.

3.turn the coolant pump ON and pump the old fluid out of the reservoir. Turn the pump OFF immediately after the fluid stops flowing.

Running the coolant pump longer than necessary for this procedure without adequate fluid in the tank may permanently damage it, which will not be covered under warranty.

4.DISCONNECT LATHE FROM POWER!

5.remove the access cover from the side of the right stand, then slide the tank out.

Note: The fluid hose, pump cord, and ground wire (see Figure 125) were purposely left long, so the tank can be removed and dumped out without disconnecting them from the tank. However, the drain tube (see Figure 124 on Page 72) may come out of the tank when you empty it.

6.pour the remaining coolant into the 5-gallon bucket and close the lid.

7.Clean all the sludge out of the bottom of the tank and then flush it clean. Use the second bucket to hold the waste and make sure to seal the lid closed when done.

Dispose of the old coolant and swarf accord- ing to federal, state, and fluid manufacturer's requirements.

Model G0746/G0749 (Mfg. Since 3/13)

-73-

Image 75 Contents
GEAR-HEAD Lathe Page Table of Contents 117 113Introduction Machine Description Manual AccuracyContact Info Identification Controls Components Master Power SwitchTailstock CarriageEnd Gears Control Panel Safety Foot BrakeMachine Data Sheet Tailstock Info Construction Model G0749 16 X 40 Heavy Duty Lathe 13-3/4 12.75 qt Safety Instructions for Machinery SafetyPage Additional Safety for Metal Lathes Additional Chuck Safety Availability Full-Load Current RatingCircuit Requirements for Grounding Instructions Correcting Phase PolarityTo correct the phase polarity of the incoming power supply Connection TypeUnpacking SetupNeeded for Setup PreparationInventory Main Components Figure QtyPackaged Components Figure Cleanup Before cleaning, gather the followingBasic steps for removing rust preventative Site Considerations Lifting & Placing HEAvy LifTTo lift and move the lathe Anchoring to Floor Leveling Anchoring to Concrete FloorsMachine Base Concrete Location of headstock jack screws AssemblyAdding Coolant Lubricating Lathe Power ConnectionTo test run your machine To connect lathe to powerTest Run Test run consists of verifyingEmergency Lever FeedRecommended Adjustments Factory adjustments that should be verifiedSpindle Break-In Operation Overview OperationsChuck & Plate To install the camlock studsInstallation Removal Devices Chuck InstallationTo install the chuck Registration mark locations Registration MarksChuck Removal Scroll Chuck ClampingTo remove the chuck To change the jaw set Changing Jaw SetMounting Workpiece Jaw ChuckFaceplate Drive PlatePositioning Tailstock Using QuillInstalling Tooling TailstockTo offset the tailstock Offsetting TailstockTo install tooling in the tailstock Removing ToolingAligning Tailstock to Spindle Centerline Items Needed QtyTo align the tailstock to the spindle center- line Dead Centers CentersMounting Center in Tailstock Live CentersMounting Dead Center in Spindle Removing Center from SpindleMounting Workpiece Between Centers Removing Center from TailstockTo install and use the steady rest Steady RestTools Needed Qty Carriage & Slide Locks Follow RestTo set the compound rest at a certain angle To install a tool in the tool postCompound Rest Four-Way Tool Post Tool Needed QtyTop View Aligning Cutting Tool with Spindle CenterlineBelow are two common methods To align the cutting tool with the tailstock centerCross Slide Handwheel Micrometer StopManual Feed Carriage HandwheelSetting Spindle Speed Spindle SpeedDetermining Spindle Speed Configuration Example Power FeedPower Feed Controls Setting Power Feed Rate Leadscrew UPDial Selection Lever End Gears Primary ConfigurationSecondary Configuration Alternate ConfigurationTo configure end gears for threading 16 TPI End-Gear Configuration ExampleThreading Headstock Threading ControlsTo set levers and dials for 16 TPI Thread Dial Apron Threading ControlsThread dial chart Thread Dial ChartTo set levers and dials for 1.25 MP Pitch TurningHeadstock Pitch Turning Controls For exampleLeadscrew UP Biological & Poison Hazard Coolant SystemChip drawer Model G0746/G0749 Mfg. Since 3/13 Chip DrawerG0688-Tool Post Grinder AccessoriesH7991-Mini Mag Base Indicator Set T10118-Tailstock Digital ReadoutH6095-Digital Readout DRO Maintenance Cleaning/ProtectingSchedule Lubrication Lubrication FrequencyHeadstock To change the headstock oil Quick-Change Gearbox Apron One-Shot Oiler Longitudinal Leadscrew Ball Oilers Ball OilersHandling & Care Hazards Coolant System ServiceTo add coolant Adding CoolantChanging Coolant See Hazards onMachine Storage Preparing Lathe for StorageBringing Lathe Out of Storage Motor & Electrical ServiceTroubleshooting Symptom Possible Cause Possible SolutionLathe Operation Symptom Possible Cause Possible Solution Backlash Adjustment Compound RestCross Slide Cross Slide Gib Leadscrew End-Play AdjustmentGib Adjustment To adjust the cross slide gibSaddle Gib Compound Slide GibTo tension the V-Belts To adjust the saddle slide gibBelts Tensioning V-BeltsReplacing V-Belts Adjusting Brake Brake & SwitchGap Insert Removal Installation Replacing BrakeGap Removal Gap Installation Wiring Safety Instructions WiringElectrical Cabinet & Motors Circuit Diagram Parts Control Rod & BrakeControl Rod Description Control Rod & Brake Parts ListBody G0746-49 Bed & Body Parts List Gears Description Headstock Gears Parts ListHeadstock ControlsFeed Direction Control Left Spindle Speed Description Headstock Controls Parts ListChange Quick-Change Gearbox Parts List PR12M EXT Retaining Ring 35MM 100 Model G0746/G0749 Mfg. Since 3/13 Saddle Saddle Parts List REF Description Slides104 Model G0746/G0749 Mfg. Since 3/13 ApronApron Parts List PCAP26M CAP Screw M6-1 X Model G0746/G0749 Mfg. Since 3/13 107 Tailstock Leadscrew 1601 1603 1611 1604 1605 1608 1602 1606 1607 1609 1610 Electrical CabinetAccessories Front Machine Labels Rear Machine Labels Threading AppendixDiametral & Modular Pitch Chart Comments Warranty CardBOX BELLINGHAM, WA Grizzly INDUSTRIAL, INCWarranty & Returns