Carrier 40RMQ, 40RMS installation instructions Lubricant Data, Manufacturer Lubricant

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Fig. 16 Ð Duct Flange Installation

START-UP

Before starting unit, check the following and correct as necessary:

·Is unit solidly supported?

·Is fan adjusted for speed and pulley alignment?

·Are pulleys, motor, and bearings securely mounted?

·Are there any loose parts that will rattle or vibrate?

·Is condensate drain pan pitched for correct drainage?

·Are coil baffle plates tight against coil to prevent air bypass?

·Are all panels securely fastened?

·Are all electrical connections correct and tight?

Also refer to condensing unit instructions before starting a split system. A split system start-up checklist is provided in the back of these instructions.

SERVICE

Inspection and maintenance should be performed at regular intervals and should include the following:

·Complete cleaning of cabinet, fan wheel, cooling coil, con- densate pan and drain, heating coils, and return-air grille (if present).

·Inspection of panels and sealing of unit against air leakage.

·Adjustment of fan motor, belt, bearings, and wheels.

·Cleaning or replacement of ®lters.

·Testing for cooling/heating system leaks.

·Checking of all electrical connections.

Most unit service can be performed by removing one or both of the unit's side panels. Coil cleaning or removal or insulation cleaning may require removal of a rear, top, or bottom panel, depending on the unit's orientation. When serv- ice is completed, replace unit panels.

Panels Ð Panels are fastened to unit frame with sheet metal screws. Fan and coil compartment must be sealed tightly after service to prevent air from bypassing the cooling coil.

Fan Motor Lubrication Ð Fan motor supplied with unit is permanently lubricated and requires no further lubrication.

Fan Shaft Bearings Ð Bearings on 007-012 size units are sealed, permanently lubricated bearings that require no further lubrication. Size 014-034 units have pillow-block bear- ings (Fig. 17) that must be lubricated with suitable bearing grease approximately every 3 months. See Table 7 for suit- able lubricants.

Table 7 Ð Lubricant Data

MANUFACTURER

LUBRICANT

Sunoco

Prestige 42

Texaco

Multifak 2

Texaco

Regal AFB-2*

Mobil

Mobilplex EP No. 2

*Preferred lubricant because it contains rust and oxidation inhibitors.

Fig. 17 Ð Fan Shaft, Bearings, and Fan Wheel

(Typical)

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Contents Installation, Start-Up Service Instructions Ð 40RM Physical Data, English Unit 40RMQ Ð 40RMQ Physical Data, EnglishChilled Water Coil Ð 40RMS Physical Data, EnglishUnit 40RMS Ð 40RM Physical Data, SI Ð 40RMQ Physical Data, SI Ð 40RMS Physical Data, SI Unit Unit Weight Ð Dimensions Ð Sizes40RM014 Ð Dimensions Ð Sizes 028,034 40RMQ 40RMS UnitNumbers Refrigerant and Chilled Water Piping Access HolesFace-Split Coil Suction Liquid Line Piping Typical Liquid Unit Line Quantity 38AQS Size Required Reference Factory-Installed Nozzle and Distributor DataTXV Distributor Feeder Tubes Nozzle Unit PER Distributor 40RMQ Fitting Requirements11¤8 Street Elbow Nipple, 23¤4 L Long Radius Elbow Liquid Typical 40RMS Chilled Water Piping Condensate Drains Wiring and Service Access Side Panel Removed Mocp Voltage FAN Motor Power Supply Unit PH-HZElectrical Data, Standard Motors FLAMocp Ð Electrical Data, Alternate MotorsFLA Ð Fan Contactor Coil Data Manufacturer Lubricant Lubricant DataFan Shaft Bearing Fan Pulley Alignment Ð Align as follows 40RMS 40RMQ Unit Ð Fan Motor Data, Standard Motor Ð EnglishÐ Fan Motor Data, Alternate Motor Ð English 40RMQ 40RMS UnitÐ Fan Motor Data, Alternate Motor Ð SI Ð Fan Motor Data, Standard Motor Ð SIFAN Drive Ð Standard Drive Data, 60 Hz Ð EnglishÐ Medium-Static Drive Data, 60 Hz Ð English Motor DriveÐ Standard Drive Data, 50 Hz Ð English Ð High-Static Drive Data, 60 Hz Ð EnglishÐ High-Static Drive Data, 50 Hz Ð English Ð Medium-Static Drive Data, 50 Hz Ð English40RMQ Unit Ð Standard Drive Data, 60 Hz Ð SIÐ Medium-Static Drive Data, 60 Hz Ð SI Ð Standard Drive Data, 50 Hz Ð SI Ð High-Static Drive Data, 60 Hz Ð SIÐ High-Static Drive Data, 50 Hz Ð SI Ð Medium-Static Drive Data, 50 Hz Ð SIAirflow Ð Fan Performance Data Ð 0.0-1.2 in. wg ESP Ð EnglishÐ Fan Performance Data Ð 1.4-2.4 in. wg ESP Ð English Unit Airflow Pressure Drop Ð Fan Performance Data Ð 0-300 Pa ESP Ð SI Ð Fan Performance Data Ð 350-600 Pa ESP Ð SI Filter Removal/Replacement Page Page Copyright 1995 Carrier Corporation START-UP Checklist Comp A1 Comp B1 Check Voltage Imbalance