Graco 3A2495C important safety instructions Gun Setup Checklist

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Gun Setup

Gun Setup

Gun Setup Checklist

See Fig. 11 to locate the electrostatic gun controls.

Figure 11 Electrostatic Gun Controls

1.Turn OFF (O) the ES On-Off switch (J).

2.Shut off the air bleed valve to the gun.

3.Check gun resistance. See Test Gun Resistance, page 32.

4.Connect the Graco grounded air hose to the gun air inlet. The gun air inlet fitting has left-hand threads.

5.Follow all steps under Grounding, page 21.

6.Follow all steps under

Check Gun Electrical Grounding, page 25. Reading must be less than 1 megohm.

7.Verify that the material resistivity meets requirements for electrostatic spray. See Check Fluid Resistivity, page 26.

8.Connect the exhaust tube and secure with the clamp provided.

9.Connect the fluid hose to the gun fluid inlet.

10. Flush if needed. See Flushing, page 28.

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3A2495C

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Contents Important Safety Instructions InstructionsContents Smart Display Standard Display II 2 GFIRE, EXPLOSION, and Electric Shock Hazard Skin Injection Hazard Equipment Misuse Hazard Gun Overview How the Electrostatic AA Spray Gun WorksDescription Purpose Chart, page 62, for availSetup Checklist, See Spray Tip SelectionOperating Mode Bar Graph Smart GunsError Display Key for Figs Description Purpose Description Purpose Diagnostic Mode Alternator Speed Hertz Screen Installation Ventilate the Spray BoothAir Supply Line Fluid Supply LineHose Typical Installation Key Description NON-HAZARDOUS AreaGun Setup Gun Setup ChecklistGun Setup LED Indicator Colors Description Pressure DropGrounding Key to Figs Ground the Operator Ground the Gun Check Gun Electrical Grounding Check Fluid Viscosity Flush Before Using EquipmentCheck Fluid Resistivity Fluid Resistivity Levels Megohms-cmStartup Pressure Relief ProcedureOperation ShutdownMaintenance FlushingClean the Gun Daily Maintenance Daily System Care Check Gun Electrical Grounding,Electrical Tests Test Gun ResistanceTest Power Supply Resistance Alternator Removal and Replacement,Test Gun Barrel Resistance Problem Cause Solution TroubleshootingSpray Pattern Troubleshooting Clean the Gun Daily,Gun Operation Troubleshooting Replacement, page 45 Replacement,Power Supply Removal Test Gun Resistance,See Clean the Gun Daily, Replacement, page 52Prepare the Gun for Service RepairAir Cap, Spray Tip, and Fluid Seat Housing Replacement See Prepare the Gun for Service,Electrode Replacement See Test Gun Resistance,Fluid Filter Replacement Fluid Tube Removal and ReplacementGun Barrel Installation Gun Barrel RemovalFluid Needle Replacement Remove Cap and SpringsPower Supply Removal and Replacement See Prepare the Gun for Service, See Gun Barrel Removal,Alternator Removal and Replacement Alternator Fan Air Adjustment Valve Repair Fan Air Adjustment ValveAtomizing Air Adjustment Valve Repair ES On-Off Valve Repair See Gun Barrel Installation, Air Valve RepairSmart Module Replacement Smart ModuleAir Swivel and Exhaust Valve Replacement Air Inlet Fitting and Air Exhaust ValveStandard Air-Assisted Spray Gun Assembly PartsDescription Qty Smart Air-Assisted Spray Gun Assembly See Smart Module Assembly Alternator Assembly Part No N664 Alternator AssemblyES On-Off Valve Assembly Part No N632 ES On-Off Valve AssemblyFan Air Valve Assembly Part No N634 Fan Air Valve AssemblyAir Cap Assembly Smart Module Assembly Spray Tip Selection Chart AEM Fine Finish Spray TipsOz/min l/min AEF Fine Finish Pre-Orifice Spray TipsOrifice Fluid Output 41 bar MPa Bar Spray TipSystem Accessories Repair Kits, Related Manuals, and AccessoriesGun Accessories Test EquipmentOperator Accessories HosesDimensions Gun Model In. mm Weight, oz gTechnical Data Graco Pro Xp Warranty Graco Information