Graco 3A2495C important safety instructions Electrical Tests, Test Gun Resistance

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Electrical Tests

Electrical Tests

Use the following procedures to test the condition of the power supply and gun body, and electrical continuity between components.

NOTICE

The gun body resistor cartridge is part of the body and is not replaceable. To avoid destroying the gun body, do not attempt to remove the body resistor.

Use megohmmeter Part No. 241079 (AA) with an applied voltage of 500 V. Connect the leads as shown.

Megohmmeter Part No. 241079 (AA-see Fig.

17)is not approved for use in a hazardous area. To reduce the risk of sparking, do not use the megohmmeter to check electrical grounding unless:

The gun has been removed from the hazardous area;

Or all spraying devices in the hazardous area are turned off, ventilation fans in the hazardous area are operating, and there are no flammable vapors in the area (such as open solvent containers or fumes from spraying).

Failure to follow this warning could cause fire, explosion, and electric shock and result in serious injury and property damage.

Test Gun Resistance

1.Flush and dry the fluid passage.

2.Measure resistance between the electrode needle tip (25a) and the air swivel (21). The resistance should be:

106–150 megohms for 60 kV guns

150–195 megohms for 85 kV guns

If outside this range, go to

Test Power Supply Resistance, page 33. If in range, see Electrical Troubleshooting, page 37 for other possible causes of poor performance.

Figure 17 Test Gun Resistance

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3A2495C

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Contents Important Safety Instructions InstructionsContents Smart Display Standard Display II 2 GFIRE, EXPLOSION, and Electric Shock Hazard Skin Injection Hazard Equipment Misuse Hazard Gun Overview How the Electrostatic AA Spray Gun WorksChart, page 62, for avail Setup Checklist,Description Purpose See Spray Tip SelectionOperating Mode Bar Graph Smart GunsError Display Key for Figs Description Purpose Description Purpose Diagnostic Mode Alternator Speed Hertz Screen Installation Ventilate the Spray BoothHose Air Supply LineFluid Supply Line Typical Installation Key Description NON-HAZARDOUS AreaGun Setup Gun Setup ChecklistGun Setup LED Indicator Colors Description Pressure DropGrounding Key to Figs Ground the Operator Ground the Gun Check Gun Electrical Grounding Flush Before Using Equipment Check Fluid ResistivityCheck Fluid Viscosity Fluid Resistivity Levels Megohms-cmPressure Relief Procedure OperationStartup ShutdownMaintenance Flushing Clean the Gun Daily Maintenance Daily System Care Check Gun Electrical Grounding,Electrical Tests Test Gun ResistanceTest Power Supply Resistance Alternator Removal and Replacement,Test Gun Barrel Resistance Troubleshooting Spray Pattern TroubleshootingProblem Cause Solution Clean the Gun Daily,Gun Operation Troubleshooting Replacement, Power Supply RemovalReplacement, page 45 Test Gun Resistance,See Clean the Gun Daily, Replacement, page 52Prepare the Gun for Service RepairAir Cap, Spray Tip, and Fluid Seat Housing Replacement See Prepare the Gun for Service,Electrode Replacement See Test Gun Resistance,Fluid Filter Replacement Fluid Tube Removal and ReplacementGun Barrel Installation Gun Barrel RemovalFluid Needle Replacement Remove Cap and SpringsPower Supply Removal and Replacement See Prepare the Gun for Service, See Gun Barrel Removal,Alternator Removal and Replacement Alternator Fan Air Adjustment Valve Repair Fan Air Adjustment ValveAtomizing Air Adjustment Valve Repair ES On-Off Valve Repair See Gun Barrel Installation, Air Valve RepairSmart Module Replacement Smart ModuleAir Swivel and Exhaust Valve Replacement Air Inlet Fitting and Air Exhaust ValveStandard Air-Assisted Spray Gun Assembly PartsDescription Qty Smart Air-Assisted Spray Gun Assembly See Smart Module Assembly Alternator Assembly Part No N664 Alternator AssemblyES On-Off Valve Assembly Part No N632 ES On-Off Valve AssemblyFan Air Valve Assembly Part No N634 Fan Air Valve AssemblyAir Cap Assembly Smart Module Assembly Spray Tip Selection Chart AEM Fine Finish Spray TipsAEF Fine Finish Pre-Orifice Spray Tips Orifice Fluid OutputOz/min l/min 41 bar MPa Bar Spray TipRepair Kits, Related Manuals, and Accessories Gun AccessoriesSystem Accessories Test EquipmentOperator Accessories HosesDimensions Gun Model In. mm Weight, oz gTechnical Data Graco Pro Xp Warranty Graco Information