Graco 3A2495C important safety instructions Gun Overview, How the Electrostatic AA Spray Gun Works

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Gun Overview

How the Electrostatic AA Spray Gun Works

This is not an air spray gun. To help prevent serious injury from pressurized fluid, such as skin injection, and splashing fluid, read and follow the Skin Injection Hazard Warnings on page 5.

The air-assisted spray gun combines airless and air spraying concepts. The spray tip atomizes and shapes the fluid into a fan pattern, as does a conventional airless spray tip. Air from the air cap further atomizes the fluid and completes the atomization of the fluid tails to produce a uniform pattern.

As the gun is triggered, part of the regulated air operates the alternator turbine and the rest of the air helps atomize the fluid being sprayed. The

Gun Overview

alternator generates power, which is converted by the power cartridge to supply high voltage to the gun’s electrode.

The fluid is electrostatically charged as it passes the electrode. The charged fluid is attracted to the grounded workpiece, wrapping around and evenly coating all surfaces.

The regulated air that is directed to the air cap can be further controlled using the gun’s atomizing air adjustment valve. This valve can be used to restrict air flow to the air cap while maintaining sufficient air flow to the alternator. The atomizing air adjustment valve does not control pattern width. To change pattern width, use a new tip size, or use the fan adjustment to narrow the pattern width.

The high working fluid pressure of this gun provides the power needed to atomize higher solids materials.

NOTE: For airless atomization, if desired, turn the gun’s atomizing air adjustment valve completely off. Closing this valve does not affect alternator operation.

3A2495C

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Contents Instructions Important Safety InstructionsContents II 2 G Smart Display Standard DisplayFIRE, EXPLOSION, and Electric Shock Hazard Skin Injection Hazard Equipment Misuse Hazard How the Electrostatic AA Spray Gun Works Gun OverviewSee Spray Tip Selection Chart, page 62, for availSetup Checklist, Description PurposeSmart Guns Operating Mode Bar GraphError Display Key for Figs Description Purpose Description Purpose Diagnostic Mode Alternator Speed Hertz Screen Ventilate the Spray Booth InstallationFluid Supply Line Air Supply LineHose NON-HAZARDOUS Area Typical Installation Key DescriptionGun Setup Checklist Gun SetupGun Setup Pressure Drop LED Indicator Colors DescriptionGrounding Key to Figs Ground the Operator Ground the Gun Check Gun Electrical Grounding Fluid Resistivity Levels Megohms-cm Flush Before Using EquipmentCheck Fluid Resistivity Check Fluid ViscosityShutdown Pressure Relief ProcedureOperation StartupFlushing MaintenanceClean the Gun Daily Maintenance Check Gun Electrical Grounding, Daily System CareTest Gun Resistance Electrical TestsAlternator Removal and Replacement, Test Power Supply ResistanceTest Gun Barrel Resistance Clean the Gun Daily, TroubleshootingSpray Pattern Troubleshooting Problem Cause SolutionGun Operation Troubleshooting Test Gun Resistance, Replacement,Power Supply Removal Replacement, page 45Replacement, page 52 See Clean the Gun Daily,Repair Prepare the Gun for ServiceSee Prepare the Gun for Service, Air Cap, Spray Tip, and Fluid Seat Housing ReplacementSee Test Gun Resistance, Electrode ReplacementFluid Tube Removal and Replacement Fluid Filter ReplacementGun Barrel Removal Gun Barrel InstallationRemove Cap and Springs Fluid Needle ReplacementSee Prepare the Gun for Service, See Gun Barrel Removal, Power Supply Removal and ReplacementAlternator Removal and Replacement Alternator Fan Air Adjustment Valve Fan Air Adjustment Valve RepairAtomizing Air Adjustment Valve Repair ES On-Off Valve Repair Air Valve Repair See Gun Barrel Installation,Smart Module Smart Module ReplacementAir Inlet Fitting and Air Exhaust Valve Air Swivel and Exhaust Valve ReplacementParts Standard Air-Assisted Spray Gun AssemblyDescription Qty Smart Air-Assisted Spray Gun Assembly See Smart Module Assembly Part No N664 Alternator Assembly Alternator AssemblyPart No N632 ES On-Off Valve Assembly ES On-Off Valve AssemblyPart No N634 Fan Air Valve Assembly Fan Air Valve AssemblyAir Cap Assembly Smart Module Assembly AEM Fine Finish Spray Tips Spray Tip Selection Chart41 bar MPa Bar Spray Tip AEF Fine Finish Pre-Orifice Spray TipsOrifice Fluid Output Oz/min l/minTest Equipment Repair Kits, Related Manuals, and AccessoriesGun Accessories System AccessoriesHoses Operator AccessoriesGun Model In. mm Weight, oz g DimensionsTechnical Data Graco Information Graco Pro Xp Warranty