Graco 3A2495C important safety instructions Grounding

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Gun Setup

Grounding

When operating the electrostatic gun, any ungrounded objects in the spray area (people, containers, tools, etc.) can become electrically charged. Improper grounding can result in static sparking, which can cause a fire, explosion, or electric shock. Ground all equipment, personnel, object being sprayed, and conductive objects in or close to the spray area. Resistance must not exceed 1 megohm. Follow the grounding instructions below.

The following are minimum grounding requirements for a basic electrostatic system (see Figs. 12–15). Your system may include other equipment or objects which must be grounded. Check your local electrical code for detailed grounding instructions. Your system must be connected to a true earth ground.

Pump/fluid source: ground the pump/fluid source by connecting its ground wire to a true earth ground.

Electrostatic Air-Assisted Spray Gun: ground the gun by connecting the Graco Grounded Air Hose to the gun, and connecting the air hose ground wire to a true earth ground. See Check Gun Electrical Grounding, page 25.

Object being sprayed: keep the workpiece hangers clean and grounded at all times.

All electrically conductive objects or devices in the spray area: must be properly grounded.

Fluid and waste containers: ground all fluid and waste containers in the spray area. Do not use pail liners unless they are conductive and grounded. When flushing the spray gun, the container used to catch the excess fluid must be electrically conductive and grounded.

Air compressors: ground the equipment according to the manufacturer's recommendations.

All air and fluid lines must be properly grounded. Use only grounded hoses with a maximum of 100 feet (30.5 m) combined hose length to ensure grounding continuity

3A2495C

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Contents Instructions Important Safety InstructionsContents II 2 G Smart Display Standard DisplayFIRE, EXPLOSION, and Electric Shock Hazard Skin Injection Hazard Equipment Misuse Hazard How the Electrostatic AA Spray Gun Works Gun OverviewSetup Checklist, Chart, page 62, for availDescription Purpose See Spray Tip SelectionSmart Guns Operating Mode Bar GraphError Display Key for Figs Description Purpose Description Purpose Diagnostic Mode Alternator Speed Hertz Screen Ventilate the Spray Booth InstallationAir Supply Line Fluid Supply LineHose NON-HAZARDOUS Area Typical Installation Key DescriptionGun Setup Checklist Gun SetupGun Setup Pressure Drop LED Indicator Colors DescriptionGrounding Key to Figs Ground the Operator Ground the Gun Check Gun Electrical Grounding Check Fluid Resistivity Flush Before Using EquipmentCheck Fluid Viscosity Fluid Resistivity Levels Megohms-cmOperation Pressure Relief ProcedureStartup ShutdownFlushing MaintenanceClean the Gun Daily Maintenance Check Gun Electrical Grounding, Daily System CareTest Gun Resistance Electrical TestsAlternator Removal and Replacement, Test Power Supply ResistanceTest Gun Barrel Resistance Spray Pattern Troubleshooting TroubleshootingProblem Cause Solution Clean the Gun Daily,Gun Operation Troubleshooting Power Supply Removal Replacement,Replacement, page 45 Test Gun Resistance,Replacement, page 52 See Clean the Gun Daily,Repair Prepare the Gun for ServiceSee Prepare the Gun for Service, Air Cap, Spray Tip, and Fluid Seat Housing ReplacementSee Test Gun Resistance, Electrode ReplacementFluid Tube Removal and Replacement Fluid Filter ReplacementGun Barrel Removal Gun Barrel InstallationRemove Cap and Springs Fluid Needle ReplacementSee Prepare the Gun for Service, See Gun Barrel Removal, Power Supply Removal and ReplacementAlternator Removal and Replacement Alternator Fan Air Adjustment Valve Fan Air Adjustment Valve RepairAtomizing Air Adjustment Valve Repair ES On-Off Valve Repair Air Valve Repair See Gun Barrel Installation,Smart Module Smart Module ReplacementAir Inlet Fitting and Air Exhaust Valve Air Swivel and Exhaust Valve ReplacementParts Standard Air-Assisted Spray Gun AssemblyDescription Qty Smart Air-Assisted Spray Gun Assembly See Smart Module Assembly Part No N664 Alternator Assembly Alternator AssemblyPart No N632 ES On-Off Valve Assembly ES On-Off Valve AssemblyPart No N634 Fan Air Valve Assembly Fan Air Valve AssemblyAir Cap Assembly Smart Module Assembly AEM Fine Finish Spray Tips Spray Tip Selection ChartOrifice Fluid Output AEF Fine Finish Pre-Orifice Spray TipsOz/min l/min 41 bar MPa Bar Spray TipGun Accessories Repair Kits, Related Manuals, and AccessoriesSystem Accessories Test EquipmentHoses Operator AccessoriesGun Model In. mm Weight, oz g DimensionsTechnical Data Graco Information Graco Pro Xp Warranty