Graco 3A2495C Check Fluid Resistivity, Check Fluid Viscosity, Flush Before Using Equipment

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Gun Setup

Check Fluid Resistivity

To reduce the risk of fire, explosion, or electric shock, check the fluid resistivity in a non-hazardous area only. Resistance Meter 722886 and Probe 722860 are not approved for use in a hazardous area.

Failure to follow this warning could cause fire, explosion, or electric shock and result in serious injury and property damage.

Graco Part No. 722886 Resistance Meter and 722860 Probe are available as accessories to check that the resistivity of the fluid being sprayed meets the requirements of an electrostatic air-assisted spray system.

Follow the instructions included with the meter and probe. Readings of 25 megohms-cm and above provide the best electrostatic results.

Table 4 . Fluid Resistivity Levels

Megohms-cm

1–5

5–25

25–200

200–2000

Test elec-

Good elec-

Best elec-

Good elec-

trostatic

trostatic

trostatic

trostatic

perfor-

results

results

results

mance

 

 

 

Check Fluid Viscosity

To check fluid viscosity you will need:

a viscosity cup

a stopwatch.

1.Completely submerge the viscosity cup in the fluid. Lift the cup out quickly, starting the stopwatch as soon as the cup is completely removed.

2.Watch the stream of fluid coming from the bottom of the cup. As soon as there is a break in the stream, shut off the stopwatch.

3.Record the fluid type, elapsed time, and size of the viscosity cup.

4.If the viscosity is too high or too low, contact the material supplier. Adjust as necessary.

Flush Before Using Equipment

The equipment was tested in fluid at the factory. To avoid contaminating your fluid, flush the equipment with a compatible solvent before using the equipment.

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3A2495C

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Contents Important Safety Instructions InstructionsContents Smart Display Standard Display II 2 GFIRE, EXPLOSION, and Electric Shock Hazard Skin Injection Hazard Equipment Misuse Hazard Gun Overview How the Electrostatic AA Spray Gun WorksDescription Purpose Chart, page 62, for availSetup Checklist, See Spray Tip SelectionOperating Mode Bar Graph Smart GunsError Display Key for Figs Description Purpose Description Purpose Diagnostic Mode Alternator Speed Hertz Screen Installation Ventilate the Spray BoothHose Air Supply LineFluid Supply Line Typical Installation Key Description NON-HAZARDOUS AreaGun Setup Gun Setup ChecklistGun Setup LED Indicator Colors Description Pressure DropGrounding Key to Figs Ground the Operator Ground the Gun Check Gun Electrical Grounding Check Fluid Viscosity Flush Before Using EquipmentCheck Fluid Resistivity Fluid Resistivity Levels Megohms-cmStartup Pressure Relief ProcedureOperation ShutdownMaintenance FlushingClean the Gun Daily Maintenance Daily System Care Check Gun Electrical Grounding,Electrical Tests Test Gun ResistanceTest Power Supply Resistance Alternator Removal and Replacement,Test Gun Barrel Resistance Problem Cause Solution TroubleshootingSpray Pattern Troubleshooting Clean the Gun Daily,Gun Operation Troubleshooting Replacement, page 45 Replacement,Power Supply Removal Test Gun Resistance,See Clean the Gun Daily, Replacement, page 52Prepare the Gun for Service RepairAir Cap, Spray Tip, and Fluid Seat Housing Replacement See Prepare the Gun for Service,Electrode Replacement See Test Gun Resistance,Fluid Filter Replacement Fluid Tube Removal and ReplacementGun Barrel Installation Gun Barrel RemovalFluid Needle Replacement Remove Cap and SpringsPower Supply Removal and Replacement See Prepare the Gun for Service, See Gun Barrel Removal,Alternator Removal and Replacement Alternator Fan Air Adjustment Valve Repair Fan Air Adjustment ValveAtomizing Air Adjustment Valve Repair ES On-Off Valve Repair See Gun Barrel Installation, Air Valve RepairSmart Module Replacement Smart ModuleAir Swivel and Exhaust Valve Replacement Air Inlet Fitting and Air Exhaust ValveStandard Air-Assisted Spray Gun Assembly PartsDescription Qty Smart Air-Assisted Spray Gun Assembly See Smart Module Assembly Alternator Assembly Part No N664 Alternator AssemblyES On-Off Valve Assembly Part No N632 ES On-Off Valve AssemblyFan Air Valve Assembly Part No N634 Fan Air Valve AssemblyAir Cap Assembly Smart Module Assembly Spray Tip Selection Chart AEM Fine Finish Spray TipsOz/min l/min AEF Fine Finish Pre-Orifice Spray TipsOrifice Fluid Output 41 bar MPa Bar Spray TipSystem Accessories Repair Kits, Related Manuals, and AccessoriesGun Accessories Test EquipmentOperator Accessories HosesDimensions Gun Model In. mm Weight, oz gTechnical Data Graco Pro Xp Warranty Graco Information