Graco 3A2495C Spray Pattern Troubleshooting, Problem Cause Solution, Clean the Gun Daily

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Troubleshooting

Troubleshooting

Installing and servicing this equipment requires access to parts which may cause an electric shock or other serious injury if the work is not performed properly. Do not install or service this equipment unless you are trained and qualified.

To reduce the risk of a skin injection injury, always follow the Pressure Relief Procedure, page 27, whenever you are instructed to relieve the pressure.

NOTE: Check all possible remedies in the Troubleshooting Chart before disassembling the gun.

Spray Pattern Troubleshooting

NOTE: Some spray pattern problems are caused by the improper balance between air and fluid.

Problem

Cause

Solution

 

 

 

Fluttering or spitting spray.

No fluid.

Refill supply.

 

Air in fluid supply.

Check fluid source. Refill.

Irregular pattern.

Fluid buildup; partially plugged tip.

Clean. See

 

 

Clean the Gun Daily, page 29.

 

Worn/damaged tip or air cap holes.

Clean or replace.

Pattern pushed to one side; air

Air cap holes plugged.

Clean. See

cap gets dirty.

 

Clean the Gun Daily, page 29.

Tails in pattern.

Air pressure too low.

Open atomizing air adjustment

 

 

valve.

 

Fluid pressure too low.

Increase.

Fluid buildup on air cap/tip guard. Air pressure too high.

Decrease.

Fluid pressure too low.

Increase.

Air cap holes plugged.

Clean. See

 

Clean the Gun Daily, page 29.

3A2495C

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Contents Instructions Important Safety InstructionsContents II 2 G Smart Display Standard DisplayFIRE, EXPLOSION, and Electric Shock Hazard Skin Injection Hazard Equipment Misuse Hazard How the Electrostatic AA Spray Gun Works Gun OverviewSee Spray Tip Selection Chart, page 62, for availSetup Checklist, Description PurposeSmart Guns Operating Mode Bar GraphError Display Key for Figs Description Purpose Description Purpose Diagnostic Mode Alternator Speed Hertz Screen Ventilate the Spray Booth InstallationHose Air Supply LineFluid Supply Line NON-HAZARDOUS Area Typical Installation Key DescriptionGun Setup Checklist Gun SetupGun Setup Pressure Drop LED Indicator Colors DescriptionGrounding Key to Figs Ground the Operator Ground the Gun Check Gun Electrical Grounding Fluid Resistivity Levels Megohms-cm Flush Before Using EquipmentCheck Fluid Resistivity Check Fluid ViscosityShutdown Pressure Relief ProcedureOperation StartupFlushing MaintenanceClean the Gun Daily Maintenance Check Gun Electrical Grounding, Daily System CareTest Gun Resistance Electrical TestsAlternator Removal and Replacement, Test Power Supply ResistanceTest Gun Barrel Resistance Clean the Gun Daily, TroubleshootingSpray Pattern Troubleshooting Problem Cause SolutionGun Operation Troubleshooting Test Gun Resistance, Replacement,Power Supply Removal Replacement, page 45Replacement, page 52 See Clean the Gun Daily,Repair Prepare the Gun for ServiceSee Prepare the Gun for Service, Air Cap, Spray Tip, and Fluid Seat Housing ReplacementSee Test Gun Resistance, Electrode ReplacementFluid Tube Removal and Replacement Fluid Filter ReplacementGun Barrel Removal Gun Barrel InstallationRemove Cap and Springs Fluid Needle ReplacementSee Prepare the Gun for Service, See Gun Barrel Removal, Power Supply Removal and ReplacementAlternator Removal and Replacement Alternator Fan Air Adjustment Valve Fan Air Adjustment Valve RepairAtomizing Air Adjustment Valve Repair ES On-Off Valve Repair Air Valve Repair See Gun Barrel Installation,Smart Module Smart Module ReplacementAir Inlet Fitting and Air Exhaust Valve Air Swivel and Exhaust Valve ReplacementParts Standard Air-Assisted Spray Gun AssemblyDescription Qty Smart Air-Assisted Spray Gun Assembly See Smart Module Assembly Part No N664 Alternator Assembly Alternator AssemblyPart No N632 ES On-Off Valve Assembly ES On-Off Valve AssemblyPart No N634 Fan Air Valve Assembly Fan Air Valve AssemblyAir Cap Assembly Smart Module Assembly AEM Fine Finish Spray Tips Spray Tip Selection Chart41 bar MPa Bar Spray Tip AEF Fine Finish Pre-Orifice Spray TipsOrifice Fluid Output Oz/min l/minTest Equipment Repair Kits, Related Manuals, and AccessoriesGun Accessories System AccessoriesHoses Operator AccessoriesGun Model In. mm Weight, oz g DimensionsTechnical Data Graco Information Graco Pro Xp Warranty