Graco 3A2495C important safety instructions Equipment Misuse Hazard

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Warnings

WARNING

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

Do not operate the unit when fatigued or under the influence of drugs or alcohol.

Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals.

Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material, request MSDS from distributor or retailer.

Do not leave the work area while equipment is energized or under pressure.

Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.

Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.

Do not alter or modify equipment. Alterations or modifications may void agency approvals and create safety hazards.

Make sure all equipment is rated and approved for the environment in which you are using it.

Use equipment only for its intended purpose. Call your distributor for information.

Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

Do not kink or over bend hoses or use hoses to pull equipment.

Keep children and animals away from work area.

Comply with all applicable safety regulations.

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3A2495C

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Contents Important Safety Instructions InstructionsContents Smart Display Standard Display II 2 GFIRE, EXPLOSION, and Electric Shock Hazard Skin Injection Hazard Equipment Misuse Hazard Gun Overview How the Electrostatic AA Spray Gun WorksDescription Purpose Chart, page 62, for availSetup Checklist, See Spray Tip SelectionOperating Mode Bar Graph Smart GunsError Display Key for Figs Description Purpose Description Purpose Diagnostic Mode Alternator Speed Hertz Screen Installation Ventilate the Spray BoothAir Supply Line Fluid Supply LineHose Typical Installation Key Description NON-HAZARDOUS AreaGun Setup Gun Setup ChecklistGun Setup LED Indicator Colors Description Pressure DropGrounding Key to Figs Ground the Operator Ground the Gun Check Gun Electrical Grounding Check Fluid Viscosity Flush Before Using EquipmentCheck Fluid Resistivity Fluid Resistivity Levels Megohms-cmStartup Pressure Relief ProcedureOperation ShutdownMaintenance FlushingClean the Gun Daily Maintenance Daily System Care Check Gun Electrical Grounding,Electrical Tests Test Gun ResistanceTest Power Supply Resistance Alternator Removal and Replacement,Test Gun Barrel Resistance Problem Cause Solution TroubleshootingSpray Pattern Troubleshooting Clean the Gun Daily,Gun Operation Troubleshooting Replacement, page 45 Replacement,Power Supply Removal Test Gun Resistance,See Clean the Gun Daily, Replacement, page 52Prepare the Gun for Service RepairAir Cap, Spray Tip, and Fluid Seat Housing Replacement See Prepare the Gun for Service,Electrode Replacement See Test Gun Resistance,Fluid Filter Replacement Fluid Tube Removal and ReplacementGun Barrel Installation Gun Barrel RemovalFluid Needle Replacement Remove Cap and SpringsPower Supply Removal and Replacement See Prepare the Gun for Service, See Gun Barrel Removal,Alternator Removal and Replacement Alternator Fan Air Adjustment Valve Repair Fan Air Adjustment ValveAtomizing Air Adjustment Valve Repair ES On-Off Valve Repair See Gun Barrel Installation, Air Valve RepairSmart Module Replacement Smart ModuleAir Swivel and Exhaust Valve Replacement Air Inlet Fitting and Air Exhaust ValveStandard Air-Assisted Spray Gun Assembly PartsDescription Qty Smart Air-Assisted Spray Gun Assembly See Smart Module Assembly Alternator Assembly Part No N664 Alternator AssemblyES On-Off Valve Assembly Part No N632 ES On-Off Valve AssemblyFan Air Valve Assembly Part No N634 Fan Air Valve AssemblyAir Cap Assembly Smart Module Assembly Spray Tip Selection Chart AEM Fine Finish Spray TipsOz/min l/min AEF Fine Finish Pre-Orifice Spray TipsOrifice Fluid Output 41 bar MPa Bar Spray TipSystem Accessories Repair Kits, Related Manuals, and AccessoriesGun Accessories Test EquipmentOperator Accessories HosesDimensions Gun Model In. mm Weight, oz gTechnical Data Graco Pro Xp Warranty Graco Information