Graco 3A2495C important safety instructions Repair, Prepare the Gun for Service

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Repair

Prepare the Gun for Service

Installing and repairing this equipment requires access to parts that may cause electric shock or other serious injury if the work is not performed properly. Do not install or service this equipment unless you are trained and qualified.

To reduce the risk of injury, follow the Pressure Relief Procedure, page 27, before checking or servicing any part of the system and whenever you are instructed to relieve the pressure.

Check all possible remedies in Troubleshooting, page 35, before disassembling the gun.

Repair

Use a vise with padded jaws to prevent damage to plastic parts.

Lubricate the some needle assembly parts (20) and certain fluid fittings with dielectric grease (57), as specified in the text.

Lightly lubricate o-rings and seals with non-silicone grease. Order Part No. 111265 Lubricant. Do not over-lubricate.

Only use genuine Graco parts. Do not mix or use parts from other Pro Gun models.

Air Seal Repair Kit 24N789 is available. The kit must be purchased separately. Kit parts are marked with an asterisk, for example (3*).

1.Flush the gun. See Flushing, page 28.

2.Relieve the pressure. See Pressure Relief Procedure, page 27.

3.Disconnect the gun air and fluid lines.

4.Remove the gun from the worksite. Repair area must be clean.

3A2495C

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Contents Instructions Important Safety InstructionsContents II 2 G Smart Display Standard DisplayFIRE, EXPLOSION, and Electric Shock Hazard Skin Injection Hazard Equipment Misuse Hazard How the Electrostatic AA Spray Gun Works Gun OverviewSee Spray Tip Selection Chart, page 62, for availSetup Checklist, Description PurposeSmart Guns Operating Mode Bar GraphError Display Key for Figs Description Purpose Description Purpose Diagnostic Mode Alternator Speed Hertz Screen Ventilate the Spray Booth InstallationAir Supply Line Fluid Supply LineHose NON-HAZARDOUS Area Typical Installation Key DescriptionGun Setup Checklist Gun SetupGun Setup Pressure Drop LED Indicator Colors DescriptionGrounding Key to Figs Ground the Operator Ground the Gun Check Gun Electrical Grounding Fluid Resistivity Levels Megohms-cm Flush Before Using EquipmentCheck Fluid Resistivity Check Fluid ViscosityShutdown Pressure Relief ProcedureOperation StartupFlushing MaintenanceClean the Gun Daily Maintenance Check Gun Electrical Grounding, Daily System CareTest Gun Resistance Electrical TestsAlternator Removal and Replacement, Test Power Supply ResistanceTest Gun Barrel Resistance Clean the Gun Daily, TroubleshootingSpray Pattern Troubleshooting Problem Cause SolutionGun Operation Troubleshooting Test Gun Resistance, Replacement,Power Supply Removal Replacement, page 45Replacement, page 52 See Clean the Gun Daily,Repair Prepare the Gun for ServiceSee Prepare the Gun for Service, Air Cap, Spray Tip, and Fluid Seat Housing ReplacementSee Test Gun Resistance, Electrode ReplacementFluid Tube Removal and Replacement Fluid Filter ReplacementGun Barrel Removal Gun Barrel InstallationRemove Cap and Springs Fluid Needle ReplacementSee Prepare the Gun for Service, See Gun Barrel Removal, Power Supply Removal and ReplacementAlternator Removal and Replacement Alternator Fan Air Adjustment Valve Fan Air Adjustment Valve RepairAtomizing Air Adjustment Valve Repair ES On-Off Valve Repair Air Valve Repair See Gun Barrel Installation,Smart Module Smart Module ReplacementAir Inlet Fitting and Air Exhaust Valve Air Swivel and Exhaust Valve ReplacementParts Standard Air-Assisted Spray Gun AssemblyDescription Qty Smart Air-Assisted Spray Gun Assembly See Smart Module Assembly Part No N664 Alternator Assembly Alternator AssemblyPart No N632 ES On-Off Valve Assembly ES On-Off Valve AssemblyPart No N634 Fan Air Valve Assembly Fan Air Valve AssemblyAir Cap Assembly Smart Module Assembly AEM Fine Finish Spray Tips Spray Tip Selection Chart41 bar MPa Bar Spray Tip AEF Fine Finish Pre-Orifice Spray TipsOrifice Fluid Output Oz/min l/minTest Equipment Repair Kits, Related Manuals, and AccessoriesGun Accessories System AccessoriesHoses Operator AccessoriesGun Model In. mm Weight, oz g DimensionsTechnical Data Graco Information Graco Pro Xp Warranty