Graco 3A2495C Fluid Filter Replacement, Fluid Tube Removal and Replacement

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Repair

Fluid Tube Removal and Replacement

1.See Prepare the Gun for Service, page 39.

2.Disconnect the bottom fluid tube nut (C).

3.Carefully unscrew the top fluid tube nut (D).

NOTICE

Be careful not to damage the fluid tube assembly (19) when cleaning or installing it, especially the sealing surface (E). If the sealing surface is damaged, the entire fluid tube assembly must be replaced.

4.Apply dielectric grease (57) to the entire length of the plastic extension on the fluid tube.

5.Apply low strength sealant to the fluid tube nut threads.

6.Install the fluid tube into the gun barrel and tighten the top nut (D) until snug, then 1/2 turn tighter. There will be a gap between the nut and barrel. Do not over-tighten the nut.

7.Make sure the fluid filter (10) is in place in the fluid fitting. Tighten the bottom nut (C) securely onto the fitting. Make sure the top nut remains tight.

Fluid Filter Replacement

1.See Prepare the Gun for Service, page 39.

2.Disconnect the bottom fluid tube nut (C).

3.Remove the fluid filter (10) from the fluid fitting. Clean or replace the filter, as needed.

4.Install the fluid filter (10) in the fluid fitting. Tighten the bottom nut (C) onto the fitting and torque to 140–150 in-lb (15.8–16.9 N•m). Make sure the top nut remains tight at 20–30 in-lb (2.3–3.4 N•m).

NOTICE

Be sure the fluid tube (19) is not twisted after tightening the bottom nut (C).

Figure 26 Replace Fluid Filter

Figure 25 Fluid Tube

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3A2495C

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Contents Important Safety Instructions InstructionsContents Smart Display Standard Display II 2 GFIRE, EXPLOSION, and Electric Shock Hazard Skin Injection Hazard Equipment Misuse Hazard Gun Overview How the Electrostatic AA Spray Gun WorksDescription Purpose Chart, page 62, for availSetup Checklist, See Spray Tip SelectionOperating Mode Bar Graph Smart GunsError Display Key for Figs Description Purpose Description Purpose Diagnostic Mode Alternator Speed Hertz Screen Installation Ventilate the Spray BoothAir Supply Line Fluid Supply LineHose Typical Installation Key Description NON-HAZARDOUS AreaGun Setup Gun Setup ChecklistGun Setup LED Indicator Colors Description Pressure DropGrounding Key to Figs Ground the Operator Ground the Gun Check Gun Electrical Grounding Check Fluid Viscosity Flush Before Using EquipmentCheck Fluid Resistivity Fluid Resistivity Levels Megohms-cmStartup Pressure Relief ProcedureOperation ShutdownMaintenance FlushingClean the Gun Daily Maintenance Daily System Care Check Gun Electrical Grounding,Electrical Tests Test Gun ResistanceTest Power Supply Resistance Alternator Removal and Replacement,Test Gun Barrel Resistance Problem Cause Solution TroubleshootingSpray Pattern Troubleshooting Clean the Gun Daily,Gun Operation Troubleshooting Replacement, page 45 Replacement,Power Supply Removal Test Gun Resistance,See Clean the Gun Daily, Replacement, page 52 Prepare the Gun for Service RepairAir Cap, Spray Tip, and Fluid Seat Housing Replacement See Prepare the Gun for Service,Electrode Replacement See Test Gun Resistance,Fluid Filter Replacement Fluid Tube Removal and ReplacementGun Barrel Installation Gun Barrel RemovalFluid Needle Replacement Remove Cap and SpringsPower Supply Removal and Replacement See Prepare the Gun for Service, See Gun Barrel Removal,Alternator Removal and Replacement Alternator Fan Air Adjustment Valve Repair Fan Air Adjustment ValveAtomizing Air Adjustment Valve Repair ES On-Off Valve Repair See Gun Barrel Installation, Air Valve RepairSmart Module Replacement Smart ModuleAir Swivel and Exhaust Valve Replacement Air Inlet Fitting and Air Exhaust ValveStandard Air-Assisted Spray Gun Assembly PartsDescription Qty Smart Air-Assisted Spray Gun Assembly See Smart Module Assembly Alternator Assembly Part No N664 Alternator AssemblyES On-Off Valve Assembly Part No N632 ES On-Off Valve AssemblyFan Air Valve Assembly Part No N634 Fan Air Valve AssemblyAir Cap Assembly Smart Module Assembly Spray Tip Selection Chart AEM Fine Finish Spray TipsOz/min l/min AEF Fine Finish Pre-Orifice Spray TipsOrifice Fluid Output 41 bar MPa Bar Spray TipSystem Accessories Repair Kits, Related Manuals, and AccessoriesGun Accessories Test EquipmentOperator Accessories HosesDimensions Gun Model In. mm Weight, oz gTechnical Data Graco Pro Xp Warranty Graco Information