Carrier 38AU appendix Slab Mount, Equivalent Lengths for Common Fittings ft, Provide Safety Relief

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Step 3 — Prepare Unit Mounting Support

Slab Mount —

Provide a level concrete slab that extends a minimum of 6 in. (150 mm) beyond unit cabinet. Install a gravel apron in front of condenser coil air inlet to prevent grass and foliage from obstructing airflow.

Step 4 — Rig and Mount the Unit

!CAUTION

UNIT DAMAGE HAZARD

Failure to follow this caution may result in equipment damage.

Table 4 – Equivalent Lengths for Common Fittings (ft)

Nominal

 

 

Elbows

 

 

 

 

 

 

 

Tube OD

°

°

°

°

°

 

90 Std

90 Lrad

90 Street

45 Std

45 Street

3/8

1.3

0.8

2.2

0.6

1

1/2

1.4

0.9

2.3

0.7

1.1

5/8

1.6

1

2.5

0.8

1.3

3/4

1.8

1.2

2.9

0.9

1.5

7/8

2

1.4

3.2

0.9

1.6

11/8

2.6

1.7

4.1

1.3

2.1

13/8

3.3

2.3

5.6

1.7

3

15/8

4

2.6

6.3

2.1

3.4

21/8

5

3.3

8.2

2.6

4.5

38AU

All panels must be in place when rigging. Unit is not designed for handling by fork truck.

Rigging: These units are designed for overhead rigging. Refer to the rigging label for preferred rigging method. Spreader bars are not required if top crating is left on the unit. All panels must be in place when rigging. As further protection for coil faces, plywood sheets may be placed against the sides of the unit, behind cables. Run cables to a central suspension point so that the angle from the horizontal is not less than 45 degrees. Raise and set the unit down carefully.

If it is necessary to roll the unit into position, mount the unit on longitudinal rails, using a minimum of 3 rollers. Apply force to the rails, not the unit. If the unit is to be

Nominal Tube OD

3/8

1/2

5/8

3/4

7/8

11/8

13/8

15/8

21/8

Branch

Flow

2.6

2.7

3

3.5

4

5

7

8

10

Tees

Straight-Thru

No Reduct

Reduce 25%

Reduce 50%

 

 

 

0.8

1.1

1.3

 

 

 

0.9

1.2

1.4

 

 

 

1

1.4

1.6

 

 

 

1.2

1.7

1.8

 

 

 

1.4

1.9

2

 

 

 

1.7

2.3

2.6

 

 

 

2.3

3.1

3.3

 

 

 

2.6

3.7

4

 

 

 

3.3

4.7

5

skidded into position, place it on a large pad and drag it by the pad. Do not apply any force to the unit.

Raise from above to lift the unit from the rails or pad when unit is in its final position.

After the unit is in position, remove all shipping materials and top crating.

Step 5 — Complete Refrigerant Piping Connections

IMPORTANT: Do not bury refrigerant piping underground.

IMPORTANT: A refrigerant receiver is not provided with the unit. Do not install a receiver.

Provide Safety Relief —

If local codes dictate an additional safety relief device, purchase locally and install locally. Installation will require the recovery of the factory shipping charge before the factory tubing can be cut and the supplemental relief device is installed.

Model 38AUD has two separate refrigeration systems. If required, each circuit will require a field-supplied/installed supplemental relief device.

Check 38AU Model with Evaporator Coil Connections —

Confirm before installation of unit that the evaporator coil connections are consistent with this 38AU model. See Table 3 on page 11.

Determine Refrigerant Line Sizes —

Select the recommended line sizes for 38AUZ and 38AUD unit from the appropriate tables.

Determine the linear length of interconnecting piping required between the outdoor unit and indoor unit (evaporator). Consider and identify also the arrangement of the tubing path (quantity and type of elbows in both lines), liquid line solenoid size, filter drier and any other refrigeration specialties located in the liquid line. Refer to the indoor unit installation instructions for additional details on refrigeration specialties devices.

Determine equivalent line length adjustments for path and components and add to linear line lengths. See Table 4, Equivalent Lengths for Common Fittings, for usual fitting types. Also identify adjustments for refrigeration specialties. Refer to Part 3 of the Carrier System Design Manual for additional data and information on equivalent lengths.

NOTE: Equivalent line lengths will vary based on tube diameter. Calculate equivalent line length for each pipe by adding equivalent length adjustments to linear lengths for each pipe.

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Contents Installation, Start---Up Service Instructions ContentsSafety Considerations Installation GuidelineReplacement/Retrofit R-22 to PuronR Installation Unit Damage HazardUnit MchxRtpf 38AUZ*25 38AUD*25Unit Size 38AU Refrigerant TYPE‡Compressor Condenser FansPressurestat Settings kPa High Cutout Nominal Capacity kWRtpf Shipping Charge kg ScrollRtpf Shipping Charge A/B lb Oil Charge A/B ozFace Area sq ft total Rows/Fins per inch FPI Operating Weight kg Novation Coil Al Tube Rtpf Shipping Charge A/B kgOil Charge A/B L Qty...r/s Motor Hp Nema Diameter mmU Z a 2 5 a 0 G 6 a 0 a 0 a Installation Matching 38AU Model To Evaporator CoilJobsite Survey Do not Bury Refrigeration LinesProvide Safety Relief Slab MountEquivalent Lengths for Common Fittings ft Check 38AU Model with Evaporator Coil ConnectionsLiquid Lift Suction Riser38AUZ 16-25 Piping Recommendations Single-Circuit Unit 38AUD 16-25 Piping Recommendations Two-Circuit Unit Vertical Separation outdoor unit above indoor unitInsulate Suction Lines Hot Gas BypassInstall Filter Driers and Moisture Indicators Refrigerant Specialties Part NumbersInstall Liquid Line Solenoid Valve Capacity Control Liquid Line Solenoid ValveSelecting an Accumulator Make Piping ConnectionsEvacuation/Dehydration Preliminary ChargeField Power Supply Units with Factory-Installed DisconnectFire Hazard All UnitsConvenience Outlets Electrical Operation HazardField Control Wiring Convenience Outlet Utilization Notice LabelControl Transformer Wiring ThermostatUnit Wire/Fuse or Hacr Breaker Sizing Data Unbalanced 3-Phase Supply VoltagePRE-START-UP START-UPSystem Check Preliminary ChecksAdvanced Scroll Temperature Protection Astp Adjust Refrigerant ChargeUsing plotted operating point Start Unit38AUZ*25 Check Compressor Oil Level Final Checks38AUD*16 Charging Chart Novation 38AUZ*16 Charging Chart Rtpf 38AUD*16 Charging Chart Rtpf 38AUD*25 Charging Chart Rtpf Typical 38AUZ Wiring Diagram 15 Ton 230V Tandem Unit Shown Typical 38AUD Wiring Diagram 15 Ton 230V Dual Unit Shown Operating Sequence Base Unit ControlsRoutine System Maintenance ServiceRefrigeration System Equipment Damage HazardField Refrigerant Access Ports Factory High-Flow Access PortsLiquid Line Filter Drier Comfort Alert Diagnostic Module Input Terminal VoltageLED Status Codes LockoutCompressor Protection 38AUD Size 16 Cabinet LPS 38AUZ,D Size 25 Cabinet 38AUZ*25 Compressor Assembly Rear View Novation Coil Cleaning and Maintenance Repairing Novation Condenser Tube LeaksCoil Type Identification NOVATIONt TypeRoutine Cleaning of Round-Tube Plate Fin Rtpf Coils Replacing NOVATIONt Condenser CoilUnit Reliability Hazard Troubleshooting Problem Solution Compressor does not RUNCompressor Stops on HIGH-PRESSURE Switch Fastener Torque ValuesProblem Solution Compressor Cycles on LOW-PRESSURE Switch Compressor Running but Cooling InsufficientUnit Operates TOO Long or Continuously System is NoisyWiring Diagram List Appendix aAppendix B Low Ambient Option Factory Installed TroubleshootingAppendix C OperationMotormaster Sensor Location 38AUZ*16 & 38AUD*16 Novation 38AUZ*16/25 & 38AUD*16/25 RtpfWind Baffle Dimension Dimensions --- Inches Unit BaffleDimensions --- MM Unit Baffle Wind Baffles Fabrication 15 Ton Wind Baffle Brackets Fabrication Front Front Back Left Right Catalog No 38AU---09SI START-UP Checklist II. PRE-START-UP Outdoor UnitCheck Voltage Imbalance