Carrier 38AU appendix Liquid Line Filter Drier, Field Refrigerant Access Ports

Page 34

38AU

Liquid Line Filter Drier —

The factory-provided filter drier is specifically designed to operate with Puron. Replace the filter drier with factory-authorized components only with a filter drier with desiccant made from 100% molecular sieve grade XH-11. Filter drier must be replaced whenever the refrigerant system is opened.

When removing a filter drier, use a tubing cutter to cut the drier from the system. Do not unsweat a filter drier from the system. Heat from unsweating will release moisture and contaminants from drier into system.

Field Refrigerant Access Ports —

Field service access to refrigerant pressures is through the access ports located at the service valves (see Figs 34 and 38). These ports are 1/4-in SAE Flare couplings with Schrader check valves and service caps. Use these ports to admit nitrogen to the field tubing during brazing, to evacuate the tubing and evaporator coil, to admit initial refrigerant charge into the low-side of the system and when checking and adjusting the system refrigerant charge. When service activities are completed, ensure the service caps are in place and secure; check for leaks. If the Schrader check valve must be removed and re-installed, tighten to 2-3 in-lbs (23-34 N-cm).

Factory High-Flow Access Ports —

There are two additional access ports in the system - on the suction tube between the compressor and the suction service valve and on the liquid tube near the liquid service valve (see Figs 35 and 39). These are brass fittings with black plastic caps. The hose connection fittings are standard 1/4-in SAE Male Flare couplings.

The brass fittings are two-piece High Flow valves, with a receptacle base brazed to the tubing and an integral spring-closed check valve core screwed into the base. (See Fig. 31) This check valve is permanently assembled into this core body and cannot be serviced separately; replace the entire core body if necessary. Service tools are available from RCD that allow the replacement of the check valve core without having to recover the entire system refrigerant charge. Apply compressor refrigerant oil to the check valve core’s bottom o-ring. Install the fitting body with 96 ±-10 in-lbs (1085 ±23 N-cm) of torque; do not overtighten.

5/8” HEX

SEAT

CORE

 

 

(Part No. EC39EZ067)

 

 

 

 

 

1/2-20 UNF RH

0.596

30°

WASHER

 

O-RING

1/2" HEX

.47

This surface provides a metal to metal seal when torqued into the seat. Appropriate handling is required to not scratch or dent the surface.

Fig. 31 - CoreMax Access Port Assembly

45°

DEPRESSOR PER ARI 720 +.01/-.035

FROM FACE OF BODY

7/16-20 UNF RH

C08453

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Contents Installation, Start---Up Service Instructions ContentsInstallation Guideline Safety ConsiderationsReplacement/Retrofit R-22 to PuronR Installation Unit Damage HazardMchx UnitRtpf 38AUZ*25 38AUD*25Compressor Unit Size 38AURefrigerant TYPE‡ Condenser FansRtpf Shipping Charge kg Pressurestat Settings kPa High CutoutNominal Capacity kW ScrollOil Charge A/B oz Rtpf Shipping Charge A/B lbFace Area sq ft total Rows/Fins per inch FPI Oil Charge A/B L Operating Weight kg Novation Coil Al TubeRtpf Shipping Charge A/B kg Qty...r/s Motor Hp Nema Diameter mmU Z a 2 5 a 0 G 6 a 0 a 0 a Jobsite Survey InstallationMatching 38AU Model To Evaporator Coil Do not Bury Refrigeration LinesEquivalent Lengths for Common Fittings ft Provide Safety ReliefSlab Mount Check 38AU Model with Evaporator Coil ConnectionsSuction Riser Liquid Lift38AUZ 16-25 Piping Recommendations Single-Circuit Unit Insulate Suction Lines 38AUD 16-25 Piping Recommendations Two-Circuit UnitVertical Separation outdoor unit above indoor unit Hot Gas BypassInstall Filter Driers and Moisture Indicators Refrigerant Specialties Part NumbersSelecting an Accumulator Install Liquid Line Solenoid ValveCapacity Control Liquid Line Solenoid Valve Make Piping ConnectionsEvacuation/Dehydration Preliminary ChargeFire Hazard Field Power SupplyUnits with Factory-Installed Disconnect All UnitsConvenience Outlets Electrical Operation HazardField Control Wiring Convenience Outlet Utilization Notice LabelControl Transformer Wiring ThermostatUnit Wire/Fuse or Hacr Breaker Sizing Data Unbalanced 3-Phase Supply VoltageSystem Check PRE-START-UPSTART-UP Preliminary ChecksUsing plotted operating point Advanced Scroll Temperature Protection AstpAdjust Refrigerant Charge Start Unit38AUZ*25 Check Compressor Oil Level Final Checks38AUD*16 Charging Chart Novation 38AUZ*16 Charging Chart Rtpf 38AUD*16 Charging Chart Rtpf 38AUD*25 Charging Chart Rtpf Typical 38AUZ Wiring Diagram 15 Ton 230V Tandem Unit Shown Typical 38AUD Wiring Diagram 15 Ton 230V Dual Unit Shown Operating Sequence Base Unit ControlsRefrigeration System Routine System MaintenanceService Equipment Damage HazardFactory High-Flow Access Ports Field Refrigerant Access PortsLiquid Line Filter Drier Comfort Alert Diagnostic Module Input Terminal VoltageLED Status Codes LockoutCompressor Protection 38AUD Size 16 Cabinet LPS 38AUZ,D Size 25 Cabinet 38AUZ*25 Compressor Assembly Rear View Coil Type Identification Novation Coil Cleaning and MaintenanceRepairing Novation Condenser Tube Leaks NOVATIONt TypeReplacing NOVATIONt Condenser Coil Routine Cleaning of Round-Tube Plate Fin Rtpf CoilsUnit Reliability Hazard Compressor Stops on HIGH-PRESSURE Switch TroubleshootingProblem Solution Compressor does not RUN Fastener Torque ValuesUnit Operates TOO Long or Continuously Problem Solution Compressor Cycles on LOW-PRESSURE SwitchCompressor Running but Cooling Insufficient System is NoisyAppendix a Wiring Diagram ListAppendix B Appendix C Low Ambient Option Factory InstalledTroubleshooting OperationMotormaster Sensor Location 38AUZ*16 & 38AUD*16 Novation 38AUZ*16/25 & 38AUD*16/25 RtpfDimensions --- Inches Unit Baffle Wind Baffle DimensionDimensions --- MM Unit Baffle Wind Baffles Fabrication 15 Ton Wind Baffle Brackets Fabrication Front Front Back Left Right Catalog No 38AU---09SI START-UP Checklist II. PRE-START-UP Outdoor UnitCheck Voltage Imbalance