Carrier appendix 38AUD 16-25 Piping Recommendations Two-Circuit Unit, Insulate Suction Lines

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38AU

Table 6 – 38AUD 16-25 Piping Recommendations (Two-Circuit Unit)

NOTE: 38AUD requires TWO sets of refrigeration piping

R-410A

Equivalent Length

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Ft

 

 

0-38

38-75

75-113

 

113-150

 

150-188

 

 

 

 

 

 

 

 

 

 

 

 

 

 

m

 

 

0-12

12-23

23-34

 

34-46

 

46-57

 

 

 

 

 

 

 

 

 

 

 

 

 

Linear Length

 

 

 

 

 

 

 

 

 

 

Ft

 

 

0-25

25-50

50-75

 

75-100

 

100-125

 

Model

m

 

 

0-8

8-15

15-23

 

23-30

 

30-38

 

38AUD*16

Liquid Line

 

1/2

1/2

1/2

 

1/2

 

1/2

 

 

Max Lift

 

25

50

75

 

100

 

125

 

 

 

 

 

 

 

 

 

 

 

 

 

Suction Line

 

7/8

11/8

11/8

 

11/8

 

11/8

 

 

Charge ea. (lbs)

 

 

 

 

 

 

 

 

 

 

Novation

 

11.7

13.8

15.7

 

17.6

 

19.6

 

 

RTPF

 

21.7

23.8

25.7

 

27.6

 

29.6

 

 

 

 

 

 

 

 

 

 

 

 

38AUD*25

Liquid Line

 

1/2

1/2

1/2

5/8

1/2

5/8

1/2

5/8

 

Max Lift

 

25

50

54

75

60

99

46

95

 

 

 

 

 

 

 

 

 

 

 

 

Suction Line

 

11/8

11/8

11/8

 

11/8

13/8

13/8

 

 

Charge (lbs) 1

 

19.3

21.0

23.0

26.0

25.9

29.7

28.0

32.7

 

 

2

 

18.3

20.3

22.0

25.0

24.9

28.7

27.0

31.7

 

 

 

 

 

 

 

 

 

 

 

 

Legend:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Equivalent

Equivalent tubing length, including effects of refrigeration specialties devices

 

 

 

 

Length

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Linear Length

Typical linear tubing length (50% added to linear to define Equivalent Length for this table)

 

 

 

 

 

 

 

 

 

 

 

Liquid Line

Tubing size, inches OD.

 

 

 

 

 

 

 

 

 

 

Max Lift

Maximum liquid lift (indoor unit ABOVE outdoor unit only), at maximum permitted liquid line pressure drop —

 

 

S

Linear Length Less than 75 ft (23 m): Minimum 2.0° F subcooling entering TXV

 

 

 

 

S

Linear Length Greater than 75 ft (23m): Minimum 0.5° F subcooling entering TXV

 

 

 

 

 

 

 

 

 

 

 

 

Suction Line

Tube size, inches OD

 

 

 

 

 

 

 

 

 

Charge

Charge Quantity, lbs. Calculated for both liquid line sizes (where applicable), but only with larger suction line size

 

(where applicable)

 

 

 

 

 

 

 

 

 

 

NOTE:

For applications with equivalent length greater than 188 ft (57 m) and/0r linear length greater than 125 ft (38 m),

 

contact your local Bryant representative.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Table 7 – 38AU Maximum Suction Pipe Size

Model:

Unit Size

Maximum Tube Size

 

 

 

38AUZ

16

15/8

25

15/8

 

38AUD

16

15/8

25

15/8

 

Vertical Separation (outdoor unit above indoor unit) –

Vertical elevation difference of 200 ft (60 m) is permitted when the outdoor unit (38AUZ or 38AUD) is located above the indoor unit.

Insulate Suction Lines —

Apply closed-cell tubular insulation to all suction lines between evaporator coil connection and 38AU unit’s suction service valve.

Hot Gas Bypass —

Hot gas bypass, if used, should be introduced before the evaporator. (A bypass route that also bypasses the evaporator circuit may lead to oil trapping in the evaporator circuit during low load conditions and then to oil slugging as evaporator load increases.) Model 38AU units do not include a hot gas stub connection; a tee must be field-supplied and

installed in the compressor discharge line. Run a 1/2-in OD line between outdoor unit and evaporator coil inlet. Install an Auxiliary Side Connector at the evaporator between TXV and distributor (follow instructions for the side connector part). Insulate the hot gas line.

38AUD: Generally only one hot gas bypass system will be applied on a two-circuit unit. Connect the hot gas bypass system to Circuit 1 (first-on/last-off, connected to the evaporator coil’s bottom circuit).

38AUD Piping Connections —

The 38AUD’s two circuits are designated Circuit 1 and Circuit 2. Circuit 1 is controlled by the thermostat’s Y1 (or TC1) contact and will be the first circuit on and last circuit off. Circuit 2 is controlled by the thermostat’s Y2 (or TC2) contact and this circuit is always the “lag” circuit.

See Fig. 6 for location of Circuit 1 and Circuit 2 service valves and field piping connections. Circuit 1 is on the left-hand side of the service valve compartment; Circuit 2 is on the right.

When a single piece evaporator coil with two separate circuits is connected to a 38AUD, the lower coil circuit should be connected to the 38AUD’s Circuit 1 so that the evaporator’s lower coil segment is first-on/last-off (to avoid re-evaporation of condensate on dry lower coil segments).

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Contents Installation, Start---Up Service Instructions ContentsReplacement/Retrofit R-22 to PuronR Safety ConsiderationsInstallation Guideline Installation Unit Damage HazardRtpf UnitMchx 38AUZ*25 38AUD*25Compressor Unit Size 38AURefrigerant TYPE‡ Condenser FansRtpf Shipping Charge kg Pressurestat Settings kPa High CutoutNominal Capacity kW ScrollFace Area sq ft total Rows/Fins per inch FPI Rtpf Shipping Charge A/B lbOil Charge A/B oz Oil Charge A/B L Operating Weight kg Novation Coil Al TubeRtpf Shipping Charge A/B kg Qty...r/s Motor Hp Nema Diameter mmU Z a 2 5 a 0 G 6 a 0 a 0 a Jobsite Survey InstallationMatching 38AU Model To Evaporator Coil Do not Bury Refrigeration LinesEquivalent Lengths for Common Fittings ft Provide Safety ReliefSlab Mount Check 38AU Model with Evaporator Coil Connections38AUZ 16-25 Piping Recommendations Single-Circuit Unit Liquid LiftSuction Riser Insulate Suction Lines 38AUD 16-25 Piping Recommendations Two-Circuit UnitVertical Separation outdoor unit above indoor unit Hot Gas BypassInstall Filter Driers and Moisture Indicators Refrigerant Specialties Part NumbersSelecting an Accumulator Install Liquid Line Solenoid ValveCapacity Control Liquid Line Solenoid Valve Make Piping ConnectionsEvacuation/Dehydration Preliminary ChargeFire Hazard Field Power SupplyUnits with Factory-Installed Disconnect All UnitsConvenience Outlets Electrical Operation HazardField Control Wiring Convenience Outlet Utilization Notice LabelControl Transformer Wiring ThermostatUnit Wire/Fuse or Hacr Breaker Sizing Data Unbalanced 3-Phase Supply VoltageSystem Check PRE-START-UPSTART-UP Preliminary ChecksUsing plotted operating point Advanced Scroll Temperature Protection AstpAdjust Refrigerant Charge Start Unit38AUZ*25 Check Compressor Oil Level Final Checks38AUD*16 Charging Chart Novation 38AUZ*16 Charging Chart Rtpf 38AUD*16 Charging Chart Rtpf 38AUD*25 Charging Chart Rtpf Typical 38AUZ Wiring Diagram 15 Ton 230V Tandem Unit Shown Typical 38AUD Wiring Diagram 15 Ton 230V Dual Unit Shown Operating Sequence Base Unit ControlsRefrigeration System Routine System MaintenanceService Equipment Damage HazardLiquid Line Filter Drier Field Refrigerant Access PortsFactory High-Flow Access Ports Comfort Alert Diagnostic Module Input Terminal VoltageLED Status Codes LockoutCompressor Protection 38AUD Size 16 Cabinet LPS 38AUZ,D Size 25 Cabinet 38AUZ*25 Compressor Assembly Rear View Coil Type Identification Novation Coil Cleaning and MaintenanceRepairing Novation Condenser Tube Leaks NOVATIONt TypeUnit Reliability Hazard Routine Cleaning of Round-Tube Plate Fin Rtpf CoilsReplacing NOVATIONt Condenser Coil Compressor Stops on HIGH-PRESSURE Switch TroubleshootingProblem Solution Compressor does not RUN Fastener Torque ValuesUnit Operates TOO Long or Continuously Problem Solution Compressor Cycles on LOW-PRESSURE SwitchCompressor Running but Cooling Insufficient System is NoisyAppendix B Wiring Diagram ListAppendix a Appendix C Low Ambient Option Factory InstalledTroubleshooting OperationMotormaster Sensor Location 38AUZ*16 & 38AUD*16 Novation 38AUZ*16/25 & 38AUD*16/25 RtpfDimensions --- MM Unit Baffle Wind Baffle DimensionDimensions --- Inches Unit Baffle Wind Baffles Fabrication 15 Ton Wind Baffle Brackets Fabrication Front Front Back Left Right Catalog No 38AU---09SI START-UP Checklist II. PRE-START-UP Outdoor UnitCheck Voltage Imbalance