Carrier Liquid Lift, Suction Riser, 38AUZ 16-25 Piping Recommendations Single-Circuit Unit

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Enter the appropriate table to select the recommended line sizes.

Model:

Line Sizes Table

Quantity of Line Sets

 

 

 

38AUZ

5

1

 

 

 

38AUD

6

2

 

 

 

Liquid Lift —

A liquid lift condition exists when the outdoor unit is located below the indoor (evaporator) unit and liquid flows vertically up in a portion of the liquid line. The vertical column of liquid reduces the available state point subcooling at the evaporator coil’s thermal expansion valve. This effect reduces the length of liquid lift (feet of elevation) that a liquid line size can accommodate. Longer linear tube lengths will also reduce the amount of liquid lift possible.

Check Tables 5 (38AUZ) and 6 (38AUD) for maximum liquid lift capabilities for line sizes. Reselect the liquid

line tube size if necessary. If maximum available tube size cannot provide the required lift distance on this installation, relocate the outdoor unit to reduce the equivalent line length or the lift requirement.

Suction Riser —

A suction riser condition exists when the outdoor unit is located above the indoor (evaporator) unit and suction vapor must flow vertically up to return to the compressor. Oil return is a concern when the suction tube size is too large to produce the minimum refrigerant velocity to ensure oil return at minimum load conditions.

Check Table 7 for maximum suction tube size for 38AU units at minimum load conditions. Consider suction speed riser (reduced tube size for vertical segment only) or double suction riser arrangement if the recommended suction tube size does not provide necessary minimum flowrates for this riser.

38AU

Table 5 – 38AUZ 16-25 Piping Recommendations (Single-Circuit Unit)

R-410A

 

 

 

 

 

 

Equivalent Length

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Ft

 

 

0-38

 

38-75

 

75-113

 

113-150

150-188

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

m

 

 

0-12

 

12-23

 

23-34

 

34-46

46-57

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Linear Length

 

 

 

 

 

 

 

 

 

 

 

Ft

 

 

0-25

 

25-50

 

50-75

 

75-100

100-125

 

Model

m

 

 

0-8

 

8-15

 

15-23

 

23-30

30-38

 

38AUZ*16

Liquid Line

 

5/8

 

5/8

 

5/8

 

5/8

5/8

 

 

Max Lift

 

25

 

50

 

75

 

100

125

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Suction Line

 

1-1/8

 

1-3/8

 

1-3/8

 

1-3/8

1-3/8

1-5/8

 

Charge (lbs)

 

 

 

 

 

 

 

 

 

 

 

Novation

 

24.3

 

27.5

 

30.6

 

33.7

37.8

 

 

RTPF

 

42.7

 

45.9

 

49.0

 

52.1

56.2

 

 

 

 

 

 

 

 

 

 

 

 

 

38AUZ*25

Liquid Line

 

5/8

 

5/8

 

5/8

 

5/8

5/8

 

 

Max Lift

 

25

 

50

 

71

 

77

63

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Suction Line

 

1-1/8

1-3/8

1-3/8

 

1-3/8

1-5/8

1-5/8

1-5/8

 

 

Charge (lbs)

 

37.8

 

40.8

 

44.6

 

47.8

51.1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Legend:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Equivalent

Equivalent tubing length, including effects of refrigeration specialties devices

 

 

 

Length

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Linear Length

Typical linear tubing length, (50% added to linear to define Equivalent Length for this table)

 

 

 

 

 

 

 

 

 

 

 

 

Liquid Line

Tubing size, inches OD.

 

 

 

 

 

 

 

 

 

 

Max Lift

Maximum liquid lift (indoor unit ABOVE outdoor unit only), at maximum permitted liquid line pressure drop —

 

S

Linear Length Less than 75 ft (23 m): Minimum 2.0° F subcooling entering TXV

 

 

 

S

Linear Length Greater than 75 ft (23m): Minimum 0.5° F subcooling entering TXV

 

 

 

 

 

 

 

 

 

 

 

 

Suction Line

Tube size, inches OD

 

 

 

 

 

 

 

 

 

 

Charge

Charge Quantity, lbs. Calculated for both liquid line sizes (where applicable), but only with larger suction line size

 

(where applicable)

 

 

 

 

 

 

 

 

 

 

 

NOTE:

For applications with equivalent length greater than 188 ft (57 m) and/0r linear length greater than 125 ft (38 m),

 

contact your local Carrier representative.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

13

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Contents Contents Installation, Start---Up Service InstructionsInstallation Guideline Safety ConsiderationsReplacement/Retrofit R-22 to PuronR Unit Damage Hazard InstallationMchx UnitRtpf 38AUD*25 38AUZ*25Refrigerant TYPE‡ Unit Size 38AUCompressor Condenser FansNominal Capacity kW Pressurestat Settings kPa High CutoutRtpf Shipping Charge kg ScrollOil Charge A/B oz Rtpf Shipping Charge A/B lbFace Area sq ft total Rows/Fins per inch FPI Rtpf Shipping Charge A/B kg Operating Weight kg Novation Coil Al TubeOil Charge A/B L Qty...r/s Motor Hp Nema Diameter mmU Z a 2 5 a 0 G 6 a 0 a 0 a Matching 38AU Model To Evaporator Coil InstallationJobsite Survey Do not Bury Refrigeration LinesSlab Mount Provide Safety ReliefEquivalent Lengths for Common Fittings ft Check 38AU Model with Evaporator Coil ConnectionsSuction Riser Liquid Lift38AUZ 16-25 Piping Recommendations Single-Circuit Unit Vertical Separation outdoor unit above indoor unit 38AUD 16-25 Piping Recommendations Two-Circuit UnitInsulate Suction Lines Hot Gas BypassRefrigerant Specialties Part Numbers Install Filter Driers and Moisture IndicatorsCapacity Control Liquid Line Solenoid Valve Install Liquid Line Solenoid ValveSelecting an Accumulator Make Piping ConnectionsPreliminary Charge Evacuation/DehydrationUnits with Factory-Installed Disconnect Field Power SupplyFire Hazard All UnitsElectrical Operation Hazard Convenience OutletsConvenience Outlet Utilization Notice Label Field Control WiringThermostat Control Transformer WiringUnbalanced 3-Phase Supply Voltage Unit Wire/Fuse or Hacr Breaker Sizing DataSTART-UP PRE-START-UPSystem Check Preliminary ChecksAdjust Refrigerant Charge Advanced Scroll Temperature Protection AstpUsing plotted operating point Start UnitFinal Checks 38AUZ*25 Check Compressor Oil Level38AUD*16 Charging Chart Novation 38AUZ*16 Charging Chart Rtpf 38AUD*16 Charging Chart Rtpf 38AUD*25 Charging Chart Rtpf Typical 38AUZ Wiring Diagram 15 Ton 230V Tandem Unit Shown Typical 38AUD Wiring Diagram 15 Ton 230V Dual Unit Shown Base Unit Controls Operating SequenceService Routine System MaintenanceRefrigeration System Equipment Damage HazardFactory High-Flow Access Ports Field Refrigerant Access PortsLiquid Line Filter Drier Input Terminal Voltage Comfort Alert Diagnostic ModuleLockout LED Status CodesCompressor Protection 38AUD Size 16 Cabinet LPS 38AUZ,D Size 25 Cabinet 38AUZ*25 Compressor Assembly Rear View Repairing Novation Condenser Tube Leaks Novation Coil Cleaning and MaintenanceCoil Type Identification NOVATIONt TypeReplacing NOVATIONt Condenser Coil Routine Cleaning of Round-Tube Plate Fin Rtpf CoilsUnit Reliability Hazard Problem Solution Compressor does not RUN TroubleshootingCompressor Stops on HIGH-PRESSURE Switch Fastener Torque ValuesCompressor Running but Cooling Insufficient Problem Solution Compressor Cycles on LOW-PRESSURE SwitchUnit Operates TOO Long or Continuously System is NoisyAppendix a Wiring Diagram ListAppendix B Troubleshooting Low Ambient Option Factory InstalledAppendix C Operation38AUZ*16 & 38AUD*16 Novation 38AUZ*16/25 & 38AUD*16/25 Rtpf Motormaster Sensor LocationDimensions --- Inches Unit Baffle Wind Baffle DimensionDimensions --- MM Unit Baffle Wind Baffles Fabrication 15 Ton Wind Baffle Brackets Fabrication Front Front Back Left Right Catalog No 38AU---09SI II. PRE-START-UP Outdoor Unit START-UP ChecklistCheck Voltage Imbalance