Carrier Complete Guide to 38AU Air Conditioner Features and Maintenance

Page 24

Compressor Overload —

This overload interrupts power to the compressor when either the current or internal motor winding temperature becomes excessive, and automatically resets when the internal temperature drops to a safe level. This overload may require up to 60 minutes (or longer) to reset. If the internal overload is suspected of being open, disconnect the electrical power to the unit and check the circuit through the overload with an ohmmeter or continuity tester.

Advanced Scroll Temperature Protection (ASTP) —

 

A label located above the terminal box identifies Copeland

 

Scroll compressor models that contain this technology. See

 

Fig. 20. Advanced Scroll Temperature Protection (ASTP) is

 

 

a form of internal discharge temperature protection, that

38AU

unloads the scroll compressor when the internal temperature

reaches approximately 149_C (300_F). At this temperature,

an internal bi-metal disk valve opens and causes the scroll

 

elements to separate, which stops compression. Suction and

 

discharge pressures balance while the motor continues to

 

run. The longer the compressor runs unloaded, the longer it

 

 

must cool before the bi-metal disk resets. See Fig. 21.

C10080

Fig. 20 - Advanced Scroll Temperature Protection Label

 

 

120

 

 

 

 

 

 

 

 

 

Time*

 

110

 

 

 

 

 

 

 

 

 

 

100

 

 

 

 

 

 

 

 

 

 

90

 

 

 

 

 

 

 

 

 

Recommended Cooling

 

 

 

 

 

 

 

 

 

 

(Minutes)

80

 

 

 

 

 

 

 

 

 

70

 

 

 

 

 

 

 

 

 

60

 

 

 

 

 

 

 

 

 

50

 

 

 

 

 

 

 

 

 

40

 

 

 

 

 

 

 

 

 

30

 

 

 

 

 

 

 

 

 

20

 

 

 

 

 

 

 

 

 

10

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0

 

 

 

 

 

 

 

 

 

 

 

0

10

20

30

40

50

60

70

80

90

 

 

 

 

Compressor Unloaded Run Time (Minutes)*

 

 

*Times are approximate.

NOTE: Various factors, including high humidity, high ambient temperature, and the presence of a sound blanket will increase cool-down times.

C10081

Fig. 21 - Recommended Minimum Cool-Down Time

After Compressor is Stopped

To manually reset ASTP, the compressor should be stopped and allowed to cool. If the compressor is not stopped, the motor will run until the motor protector trips, which occurs up to 90 minutes later. Advanced Scroll Temperature Protection will reset automatically before the motor protector resets, which may take up to 2 hours.

Start Unit

Set the space thermostat to a set point above space temperature so that there is no demand for cooling. Close the 38AU disconnect switch. Only the crankcase heater will be energized.

Reset the space thermostat below ambient so that a call for cooling is ensured.

!CAUTION

UNIT DAMAGE HAZARD

Failure to follow this caution may result in equipment damage.

Never charge liquid into the low-pressure side of system. Do not overcharge. During charging or removal of refrigerant, be sure indoor-fan system is operating. Ensure both outdoor fan motors are running; bypass any Motormaster function.

Adjust Refrigerant Charge —

Refer to Cooling Charging Charts, Fig. 23 through Fig. 28. For applications with line lengths greater than 125 ft (38 m), contact Carrier representative. Vary refrigerant until the conditions of the chart are met. Note that the charging charts are different from the type normally used. The charts are based on charging the units to the correct subcooling for the various operating conditions. Accurate pressure gage and temperature sensing device are required. Connect the pressure gage to the service port on the liquid line service valve. Mount the temperature sensing device on the liquid line close to the liquid line service valve, and insulate it so that outdoor ambient temperature does not affect the reading. Indoor airflow must be within the unit’s normal operating range. Operate the unit for a minimum of 15 minutes. Ensure that pressure and temperature readings have stabilized. Plot the liquid pressure and temperature on chart and add or reduce the charge to meet the curve. Adjust the charge to conform with the charging chart, using the liquid pressure and temperature to read the chart.

Using plotted operating point:

If plotted operating condition is -

Adjust charge by -

 

 

BELOW the curve

REDUCE charge

 

 

ABOVE the curve

ADD charge

 

 

24

Image 24
Contents Installation, Start---Up Service Instructions ContentsSafety Considerations Installation GuidelineReplacement/Retrofit R-22 to PuronR Installation Unit Damage HazardUnit MchxRtpf 38AUZ*25 38AUD*25Unit Size 38AU Refrigerant TYPE‡Compressor Condenser FansPressurestat Settings kPa High Cutout Nominal Capacity kWRtpf Shipping Charge kg ScrollRtpf Shipping Charge A/B lb Oil Charge A/B ozFace Area sq ft total Rows/Fins per inch FPI Operating Weight kg Novation Coil Al Tube Rtpf Shipping Charge A/B kgOil Charge A/B L Qty...r/s Motor Hp Nema Diameter mmU Z a 2 5 a 0 G 6 a 0 a 0 a Installation Matching 38AU Model To Evaporator CoilJobsite Survey Do not Bury Refrigeration LinesProvide Safety Relief Slab MountEquivalent Lengths for Common Fittings ft Check 38AU Model with Evaporator Coil ConnectionsLiquid Lift Suction Riser38AUZ 16-25 Piping Recommendations Single-Circuit Unit 38AUD 16-25 Piping Recommendations Two-Circuit Unit Vertical Separation outdoor unit above indoor unitInsulate Suction Lines Hot Gas BypassInstall Filter Driers and Moisture Indicators Refrigerant Specialties Part NumbersInstall Liquid Line Solenoid Valve Capacity Control Liquid Line Solenoid ValveSelecting an Accumulator Make Piping ConnectionsEvacuation/Dehydration Preliminary ChargeField Power Supply Units with Factory-Installed DisconnectFire Hazard All UnitsConvenience Outlets Electrical Operation HazardField Control Wiring Convenience Outlet Utilization Notice LabelControl Transformer Wiring ThermostatUnit Wire/Fuse or Hacr Breaker Sizing Data Unbalanced 3-Phase Supply VoltagePRE-START-UP START-UPSystem Check Preliminary ChecksAdvanced Scroll Temperature Protection Astp Adjust Refrigerant ChargeUsing plotted operating point Start Unit38AUZ*25 Check Compressor Oil Level Final Checks38AUD*16 Charging Chart Novation 38AUZ*16 Charging Chart Rtpf 38AUD*16 Charging Chart Rtpf 38AUD*25 Charging Chart Rtpf Typical 38AUZ Wiring Diagram 15 Ton 230V Tandem Unit Shown Typical 38AUD Wiring Diagram 15 Ton 230V Dual Unit Shown Operating Sequence Base Unit ControlsRoutine System Maintenance ServiceRefrigeration System Equipment Damage HazardField Refrigerant Access Ports Factory High-Flow Access PortsLiquid Line Filter Drier Comfort Alert Diagnostic Module Input Terminal VoltageLED Status Codes LockoutCompressor Protection 38AUD Size 16 Cabinet LPS 38AUZ,D Size 25 Cabinet 38AUZ*25 Compressor Assembly Rear View Novation Coil Cleaning and Maintenance Repairing Novation Condenser Tube LeaksCoil Type Identification NOVATIONt TypeRoutine Cleaning of Round-Tube Plate Fin Rtpf Coils Replacing NOVATIONt Condenser CoilUnit Reliability Hazard Troubleshooting Problem Solution Compressor does not RUNCompressor Stops on HIGH-PRESSURE Switch Fastener Torque ValuesProblem Solution Compressor Cycles on LOW-PRESSURE Switch Compressor Running but Cooling InsufficientUnit Operates TOO Long or Continuously System is NoisyWiring Diagram List Appendix aAppendix B Low Ambient Option Factory Installed TroubleshootingAppendix C OperationMotormaster Sensor Location 38AUZ*16 & 38AUD*16 Novation 38AUZ*16/25 & 38AUD*16/25 RtpfWind Baffle Dimension Dimensions --- Inches Unit BaffleDimensions --- MM Unit Baffle Wind Baffles Fabrication 15 Ton Wind Baffle Brackets Fabrication Front Front Back Left Right Catalog No 38AU---09SI START-UP Checklist II. PRE-START-UP Outdoor UnitCheck Voltage Imbalance