Miller Electric and SS-75D16, SS-75S16, SS-75S12, SS-75D12 Installing PD Continuous Wire Guides

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4-12. Installing PD Continuous Wire Guides

3

1	2	4
		4

Ref. 804 731-A

.PD Continuous Wire Guides:

Should be used with .068/.072 in

(1.8 mm) and smaller diameter wire for optimal performance.

Should be used with PD drive rolls and cannot be used with non-PD (old- style) drive rolls.

.70 series wire guides are not compat- ible with 75 series wire feeders.

1PD Wire Guide (Two Pieces interlocked for Aluminum Wire)

2PD Wire Guide (Hard Wire)

3PD Inlet Guide

4Pressure Door Assembly

Installing PD continuous wire guides with PD drive rolls.

.Drive rolls are identified by the initials PD and a part number on the drive roll.

Open pressure door assembly.

Lift up drive roll swing arms.

Remove PD inlet guide.

Insert wire guide gun end (indicated with ar- row) into block near brass power pin gun connector.

Install PD inlet guide.

.Do not tighten set screw to secure inlet guide.

.Set screw may be used to secure PD

inlet guide replacements such as wire straighteners or conduit adapters.

OM-230 298 Page 15

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Contents File MIG Gmaw OM-230 298AProcesses DescriptionFrom Miller to You Table of Contents Page Electric Shock can kill Symbol UsageMarks a special safety message Arc Welding HazardsBuildup of GAS can injure or kill ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal can injure eyesCalifornia Proposition 65 Warnings EMF Information Principal Safety StandardsAbout Pacemakers LES Fumées ET LES GAZ peuvent être dangereux UNE Décharge Électrique peut entraîner la mortIndique un message de sécurité particulier DES Pièces Chaudes peuvent provoquer des brûlures graves LE Soudage peut provoquer unIncendie ou une explosion DES Particules Volantes peuvent blesser les yeuxDES Organes Mobiles peuvent provoquer des blessures Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser ’EMPLOI Excessif peut SUREn ce qui concerne les stimulateurs cardiaques Principales normes de sécurité− Introduction − InstallationSpecifications Installing Swivel Into Pipe PostInstalling Boom And Reel Support Adjusting Control Tilt BracketEquipment Connection Diagram Installing Wire Guide ExtensionPin Plug Information Control Box ConnectionsPin Information Gun Recommendation Table Removing Safety Collar And Adjusting BoomWire Type, Size, And Feed Speed Capability Table Motor Speed Wire Type Wire Size Feed Speed CapabilityInstallation Installing Drive RollsRemoval Installing PD continuous wire guides with PD drive rolls Installing PD Continuous Wire GuidesInstalling wire guides with non- PD old- style drive rolls Installing Non-PD Old Style Wire GuidesInstalling gun with Accu-Mate connec- tion Installing Welding GunInstalling gun with Accu-Mate connection Installing gun without Accu-Mate connectionInstalling Welding Wire And Adjusting Pressure Drive Setting S1-1 And S1-2 Setting Internal DIP SwitchesRun-In Disabled S1-1 Manually Adjusted Run-In S1-1 And S1-2− Operation Equipment DIP Switch Settings For Models With Meters OnlyDigital Meter DIP Switch Setting General Terms Cold Wire JogJog/Purge And Trigger Hold Power SwitchYou can adjust the preset volt Disconnect power before maintaining − Maintenance and TroubleshootingRoutine Maintenance Brush Inspection And ReplacementIndicated Error DiagnosticsError Indications Disconnect power before troubleshooting TroubleshootingTrouble Remedy Circuit Diagram − Electrical DiagramStart Your Professional Welding Career Now Main Assembly − Parts ListQuantity Control Box 070 Boom Assembly Boom Assembly -1Item Drive Assembly, Wire Drive Assembly With Motor Support, Hub & Reel PD-V OM-230 298 Support ServiceMiller Electric Mfg. Co Owner’s Record