Miller Electric SS-75S12, SS-75S16, SS-75D12 manual Introduction, Installation, Specifications

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SECTION 3 − INTRODUCTION

3-1. Specifications

	Type of Input	Welding Power	Maximum	Wire Feed	Wire Diameter	Welding Circuit	Weight
	Power	Source Type	Spool Weight	Speed Range	Range	Rating


	24 Volts AC	Constant Voltage				100 Volts,	12 ft (3.7 m):
			60 lb	Standard: 50 To 1400	.023 To 5/64 in		160 lb (73 kg)
	Single-Phase	(CV) DC With 14-Pin
						750 Amperes,
	10 Amperes	And Contactor	(27 kg)	ipm (1.3 To 35.6 mpm)	(0.6 To 2.0 mm)
						100% Duty Cycle	16 ft (4.9 m):
	50/60 Hertz	Control
							210 lb (95 kg)

	12 ft (3.7 m) Boom	16 ft (4.9 m) Boom

Maximum Height With 4 ft (1.2 m) Post	17 ft (5.2 m)	21 ft (6.4 m)

Vertical Lift Of Boom	Horizontal to 60° Above Horizontal	Horizontal to 60° Above Horizontal

NOTE

If feeder is used with a welding power source that does not provide voltage and current feedback through the 14-pin control cable, run-in will be disabled. Arc voltage will not be displayed on feeders equipped with meters.

SECTION 4 − INSTALLATION

4-1. Installing Swivel Into Pipe Post

5

4

23

1

1Swingpak Base or CBC Cart

2Pipe Post With Base

3Steel Bolt

Secure as shown using as a mini- mum 1/2 in diameter SAE grade 5 steel bolts.

4 Swivel Assembly

Insert into pipe post. Lubricate swivel.

5 Safety Collar

YDo not remove until instructed to.

Tools Needed: 3/4 in

ST-152 268-B

OM-230 298 Page 9

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Contents Processes OM-230 298ADescription File MIG GmawFrom Miller to You Table of Contents Page Marks a special safety message Symbol UsageArc Welding Hazards Electric Shock can killWelding can cause fire or explosion ARC Rays can burn eyes and skinFlying Metal can injure eyes Buildup of GAS can injure or killCalifornia Proposition 65 Warnings EMF Information Principal Safety StandardsAbout Pacemakers LES Fumées ET LES GAZ peuvent être dangereux UNE Décharge Électrique peut entraîner la mortIndique un message de sécurité particulier Incendie ou une explosion LE Soudage peut provoquer unDES Particules Volantes peuvent blesser les yeux DES Pièces Chaudes peuvent provoquer des brûlures gravesLA Chute DE L’APPAREIL peut blesser Risque D’INCENDIE OU D’EXPLO’EMPLOI Excessif peut SUR DES Organes Mobiles peuvent provoquer des blessuresEn ce qui concerne les stimulateurs cardiaques Principales normes de sécuritéSpecifications − InstallationInstalling Swivel Into Pipe Post − IntroductionInstalling Boom And Reel Support Adjusting Control Tilt BracketEquipment Connection Diagram Installing Wire Guide ExtensionPin Plug Information Control Box ConnectionsPin Information Wire Type, Size, And Feed Speed Capability Table Removing Safety Collar And Adjusting BoomMotor Speed Wire Type Wire Size Feed Speed Capability Gun Recommendation TableInstallation Installing Drive RollsRemoval Installing PD continuous wire guides with PD drive rolls Installing PD Continuous Wire GuidesInstalling wire guides with non- PD old- style drive rolls Installing Non-PD Old Style Wire GuidesInstalling gun with Accu-Mate connection Installing Welding GunInstalling gun without Accu-Mate connection Installing gun with Accu-Mate connec- tionInstalling Welding Wire And Adjusting Pressure Drive Setting Run-In Disabled S1-1 Setting Internal DIP SwitchesManually Adjusted Run-In S1-1 And S1-2 S1-1 And S1-2Digital Meter DIP Switch Setting Equipment DIP Switch Settings For Models With Meters OnlyGeneral Terms Cold Wire Jog − OperationJog/Purge And Trigger Hold Power SwitchYou can adjust the preset volt Routine Maintenance − Maintenance and TroubleshootingBrush Inspection And Replacement Disconnect power before maintainingIndicated Error DiagnosticsError Indications Disconnect power before troubleshooting TroubleshootingTrouble Remedy Circuit Diagram − Electrical DiagramStart Your Professional Welding Career Now Main Assembly − Parts ListQuantity Control Box 070 Boom Assembly Boom Assembly -1Item Drive Assembly, Wire Drive Assembly With Motor Support, Hub & Reel PD-V OM-230 298 Support ServiceMiller Electric Mfg. Co Owner’s Record