Miller Electric SS-75S12, SS-75S16, SS-75D12, and SS-75D16 manual Quantity

Page 33

 

 

 

 

 

Quantity

 

Item

Dia.

Part

 

Model

 

No.

Mkgs.

No.

Description

12

 

 

16

 

 

 

 

Figure 8-1. Main Assembly

 

 

 

 

 

 

 

 

 

 

 

 

. . .

1 .

. . . . . . . . . . .

See Note . .

Control Box, (Figure 8-2)

. . 1

. . . . 1

. . .

2 .

. . . . . . . . . . . .

201 319 . .

Cable, Interconnecting (consisting of)

. . 1

 

 

 

. . .

2 .

. . . . . . . . . . . .

201 320 . .

Cable, Interconnecting (consisting of)

. . . . .

. .

.

. 1

. . . . . .

PLG37,38 . .

047 636 . . .

. Connector & Pins

. . 2

. . . . 2

. . . . . . .

. . . . . . . . . . . .

079 739 . . .

. Connector, Circ Clamp Str Rlf Sz 17.20

. . 2

. . . . 2

. . . . . . .

. . . . . . . . . . . .

163 520 . . .

. Cable, Port No. 18-14 11/C (order by ft)

. 17Ft . .

21Ft

. . .

3 .

. . . . . . . . . . . .

139 600 . .

Hose, Gas

. . 1

 

 

 

. . .

3 .

. . . . . . . . . . . .

139 599 . .

Hose, Gas

. . . . .

. .

.

. 1

. . .

4 .

. . . . . . . . . . . .

600 324 . .

Cable, Weld Cop Strd No. 4/0 (order by ft)

. 30Ft . .

34Ft

. . .

5 .

. . . . . . . . . . . .

149 884 . .

Bracket, Spring Retaining

. . 1

 

 

 

. . .

5 .

. . . . . . . . . . . .

080 947 . .

Bracket, Spring Retaining

. . . . .

. .

.

. 1

. . .

6 .

. . . . . . . . . . . .

132 053 . .

Screw, Cap Stl Hexhd .375-16 X 1.500 Lg

. . 4

. . . . 4

. . .

7 .

. . . . . . . . . . . .

602 243 . .

Washer, Flat Stl Std .375

. . 8

. . . . 8

. . .

8 .

. . . . . . . . . . . .

602 213 . .

Washer, Lock Stl Split .375

. . 4

. . . . 4

. . .

9 .

. . . . . . . . . . . .

601 872 . .

Nut, Stl Hex Full .375-16

. . 4

. . . . 4

. . . 10 .

. . . . . . . . . . . Figure 8-6 . .

Support, Hub & Reel

. . 1

. . . . 1

. . . 11 .

. . . . . . . . . . . .

149 838 . .

Pipe Post, 4ft W/Base (optional)

. . 1

 

 

 

. . . 11 .

. . . . . . . . . . . .

149 839 . .

Pipe Post, 6ft W/Base (optional)

. . 1

 

 

 

. . . 11 .

. . . . . . . . . . . .

078 264 . .

Pipe Post, 4ft W/Base (optional)

. . . . .

. .

.

. 1

. . . 11 .

. . . . . . . . . . . .

079 216 . .

Pipe Post, 6ft W/Base (optional)

. . . . .

. .

.

. 1

. . . 12 .

. . . . . . . . . . . .

075 078 . .

Pipe Post, 4ft W/O Base (optional)

. . 1

. . . . 1

. . . 12 .

. . . . . . . . . . . .

079 217 . .

Pipe Post, 6ft W/O Base (optional)

. . 1

. . . . 1

. . . 13 .

. . . . . . . . . . . Figure 8-3 . .

Boom Assembly

. . 1

. . . . 1

. . . 14 .

. RC37 . . . .

047 637 . .

Connector & Sockets

. . 1

. . . . 1

. . . 15 .

. PLG46 . . . . 115 090 . .

Connector & Pins

. . 1

. . . . 1

. . . 16 .

. PLG44 . . .

167 640 . .

Connector & Pins & Sockets

. . 1

. . . . 1

. . . 17 .

. PLG4 . . . .

136 810 . .

Connector & Sockets

. . 1

. . . . 1

. . . 18 .

. . . . . . . . . . . .

203 314 . .

Cable, Trigger (consisting of)

. . . . .

. .

.

. 1

. . . . . . .

. RC13 . . . .

080 328 . . .

. Connector W/Sockets, Free Hanging

. . 1

. . . . 1

. . . . . . .

. . . . . . . . . . . .

079 531 . . .

. Connector, Circ Clamp Str Rlf Size 11 Amp 206358-2

. . 2

. . . . 2

. . . . . . .

. . . . . . . . . . . .

604 571 . . .

. Cable, 18/4

. 2Ft

. .

2Ft

. . . . . . .

. PLG6 . . . . . 115 094 . . .

. Connector & Sockets

. . 1

. . . . 1

. . . 19 .

. PLG5 . . . .

131 204 . .

Connector & Sockets

. . 1

. . . . 1

. . . 20 .

. PLG45 . . .

131 203 . .

Connector & Sockets

. . 1

. . . . 1

. . . 21 .

. . . . . . . . . . . .

220 805 . .

Nut, Nyl Hex Jam .750npst

. . 1

. . . . 1

. . . 22 .

. . GS1

228 035 . .

Valve, 34VDC 1Way .750−14 Thd 2mm Orf 100PSI

. . 1

. . . . 1

. . . . . . .

. . . . . . . . . . . .

134 834 . .

Hose, Sae .187 Id X .410 Od (order by ft)

. 2Ft

. . 2Ft

. . . 23 .

. . . . . . . . . . . .

229 286 . .

Cover, Motor & Components

. . 1

. . . . 1

. . . 24 .

. . . . . . . . . . . .

156 243 . .

Clamp, Motor Top

. . 1

. . . . 1

. . . 25 .

. . . . . . . . . . . .

159 360 . .

Insulator, Screw Machine

. . 4

. . . . 4

. . . 26 .

. . . . . . . . . . . .

219 095 . .

Spacer, Motor Clamp (Used With Standard Speed Motor) . . . .

. . 1

. . . . 1

. . . 27 .

. . . . . . . . . . . .

229 290 . .

Drive Assembly, Wire (Standard Speed) (Figure 8-4)

. . 1

. . . . 1

. . . 27 .

. . . . . . . . . . . .

229 289 . .

Drive Assembly, Wire (Low Speed) (Figure 8-4) (optional) . . . .

. . 1

. . . . 1

. . . 28 .

. . . . . . . . . . . .

145 639 . .

Spacer, Motor Clamp (Used With Low Speed Motor)

. . 1

. . . . 1

. . . 29 .

. . . . . . . . . . . .

159 646 . .

Clamp, Motor Base

. . 1

. . . . 1

. . . 30 .

. . . . . . . . . . . .

159 647 . .

Insulator, Motor Clamp

. . 1

. . . . 1

. . . 31 .

. . . . . . . . . . . .

. 211 989 . .

Fitting, W/Screen

. . 1

. . . . 1

Note: When ordering Control Box contact factory service department for proper number.

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

OM-230 298 Page 29

Image 33
Contents Processes OM-230 298ADescription File MIG GmawFrom Miller to You Table of Contents Page Marks a special safety message Symbol UsageArc Welding Hazards Electric Shock can killWelding can cause fire or explosion ARC Rays can burn eyes and skinFlying Metal can injure eyes Buildup of GAS can injure or killCalifornia Proposition 65 Warnings Principal Safety Standards EMF InformationAbout Pacemakers UNE Décharge Électrique peut entraîner la mort LES Fumées ET LES GAZ peuvent être dangereuxIndique un message de sécurité particulier Incendie ou une explosion LE Soudage peut provoquer unDES Particules Volantes peuvent blesser les yeux DES Pièces Chaudes peuvent provoquer des brûlures gravesLA Chute DE L’APPAREIL peut blesser Risque D’INCENDIE OU D’EXPLO’EMPLOI Excessif peut SUR DES Organes Mobiles peuvent provoquer des blessuresEn ce qui concerne les stimulateurs cardiaques Principales normes de sécuritéSpecifications − InstallationInstalling Swivel Into Pipe Post − IntroductionInstalling Boom And Reel Support Adjusting Control Tilt BracketEquipment Connection Diagram Installing Wire Guide ExtensionControl Box Connections Pin Plug InformationPin Information Wire Type, Size, And Feed Speed Capability Table Removing Safety Collar And Adjusting BoomMotor Speed Wire Type Wire Size Feed Speed Capability Gun Recommendation TableInstalling Drive Rolls InstallationRemoval Installing PD continuous wire guides with PD drive rolls Installing PD Continuous Wire GuidesInstalling wire guides with non- PD old- style drive rolls Installing Non-PD Old Style Wire GuidesInstalling gun with Accu-Mate connection Installing Welding GunInstalling gun without Accu-Mate connection Installing gun with Accu-Mate connec- tionInstalling Welding Wire And Adjusting Pressure Drive Setting Run-In Disabled S1-1 Setting Internal DIP SwitchesManually Adjusted Run-In S1-1 And S1-2 S1-1 And S1-2Digital Meter DIP Switch Setting Equipment DIP Switch Settings For Models With Meters OnlyGeneral Terms Cold Wire Jog − OperationJog/Purge And Trigger Hold Power SwitchYou can adjust the preset volt Routine Maintenance − Maintenance and TroubleshootingBrush Inspection And Replacement Disconnect power before maintainingDiagnostics Indicated ErrorError Indications Troubleshooting Disconnect power before troubleshootingTrouble Remedy Circuit Diagram − Electrical DiagramStart Your Professional Welding Career Now Main Assembly − Parts ListQuantity Control Box 070 Boom Assembly Boom Assembly -1Item Drive Assembly, Wire Drive Assembly With Motor Support, Hub & Reel PD-V OM-230 298 Support ServiceMiller Electric Mfg. Co Owner’s Record