Miller Electric SS-75S16, SS-75S12, SS-75D12, and SS-75D16 Installing Non-PD Old Style Wire Guides

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4-13. Installing Non-PD (Old Style) Wire Guides

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Installing wire guides with non- PD (old- style) drive rolls

.Non-PD (old-style) wire guides and

drive rolls should be used with 5/64 in (2.0 mm) and larger diameter wire.

1PD Inlet Guide

2Intermediate Guide

3Guide Holder

4Exit Guide

5Set Screw

6Pressure Door Assembly

Open pressure door assembly.

Lift up drive roll swing arms.

Install PD inlet guide.

.Do not tighten set screw to secure inlet guide.

.Set screw may be used to secure PD

inlet guide replacements such as wire straighteners or conduit adapters.

Remove screw securing intermediate guide holder. (Guide holder is located between the lower front and rear drive roll carriers.)

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Ref. 804 732-A

Tools Needed:

1/16, 1/8, 5/32 in

Rotate guide holder 180 degrees and rein- stall.

Install intermediate guide into guide holder and tighten set screw.

Loosen set screw, insert exit guide into block near brass power pin gun connection and secure with set screw.

.When using smaller diameter inlet

guide (219108) with non-PD (old style) drive rolls, a 1/4 in (6 mm) gap will be present between the guide and drive roll.

OM-230 298 Page 16

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Contents OM-230 298A ProcessesDescription File MIG GmawFrom Miller to You Table of Contents Page Symbol Usage Marks a special safety messageArc Welding Hazards Electric Shock can killARC Rays can burn eyes and skin Welding can cause fire or explosionFlying Metal can injure eyes Buildup of GAS can injure or killCalifornia Proposition 65 Warnings About Pacemakers Principal Safety StandardsEMF Information Indique un message de sécurité particulier UNE Décharge Électrique peut entraîner la mortLES Fumées ET LES GAZ peuvent être dangereux LE Soudage peut provoquer un Incendie ou une explosionDES Particules Volantes peuvent blesser les yeux DES Pièces Chaudes peuvent provoquer des brûlures gravesRisque D’INCENDIE OU D’EXPLO LA Chute DE L’APPAREIL peut blesser’EMPLOI Excessif peut SUR DES Organes Mobiles peuvent provoquer des blessuresPrincipales normes de sécurité En ce qui concerne les stimulateurs cardiaques− Installation SpecificationsInstalling Swivel Into Pipe Post − IntroductionAdjusting Control Tilt Bracket Installing Boom And Reel SupportInstalling Wire Guide Extension Equipment Connection DiagramPin Information Control Box ConnectionsPin Plug Information Removing Safety Collar And Adjusting Boom Wire Type, Size, And Feed Speed Capability TableMotor Speed Wire Type Wire Size Feed Speed Capability Gun Recommendation TableRemoval Installing Drive RollsInstallation Installing PD Continuous Wire Guides Installing PD continuous wire guides with PD drive rollsInstalling Non-PD Old Style Wire Guides Installing wire guides with non- PD old- style drive rollsInstalling Welding Gun Installing gun with Accu-Mate connectionInstalling gun without Accu-Mate connection Installing gun with Accu-Mate connec- tionInstalling Welding Wire And Adjusting Pressure Drive Setting Setting Internal DIP Switches Run-In Disabled S1-1Manually Adjusted Run-In S1-1 And S1-2 S1-1 And S1-2Equipment DIP Switch Settings For Models With Meters Only Digital Meter DIP Switch SettingGeneral Terms Cold Wire Jog − OperationPower Switch Jog/Purge And Trigger HoldYou can adjust the preset volt − Maintenance and Troubleshooting Routine MaintenanceBrush Inspection And Replacement Disconnect power before maintainingError Indications DiagnosticsIndicated Error Trouble Remedy TroubleshootingDisconnect power before troubleshooting − Electrical Diagram Circuit DiagramStart Your Professional Welding Career Now − Parts List Main AssemblyQuantity Control Box 070 Boom Assembly Boom Assembly -1Item Drive Assembly, Wire Drive Assembly With Motor Support, Hub & Reel PD-V OM-230 298 Service SupportOwner’s Record Miller Electric Mfg. Co