Miller Electric SS-75S12 Troubleshooting, Disconnect power before troubleshooting, Trouble Remedy

Page 29

6-4. Troubleshooting

 

Y Disconnect power before troubleshooting

Trouble

Remedy

Wire feeds, shielding gas flows, but

Check interconnecting cord connections. If secure, check cord for continuity and repair or replace

electrode wire is not energized.

(see Sections 4-5and 4-6).

Wire feeder is on, display does not

Check and reset circuit breaker at welding power source.

light up, motor does not run, gas valve

 

and welding power source contactor do

 

not pull in.

 

Electrode wire feeding stops or feeds

Check gun trigger connection. See gun Owner’s Manual.

erratically during welding.

Check gun trigger. See gun Owner’s Manual.

 

 

Readjust hub tension and drive roll pressure (see Section 4-15).

 

Change to correct size drive roll (see 4-11).

 

Clean or replace dirty or worn drive roll.

 

Incorrect size or worn wire guides.

 

Replace contact tip or liner. See gun Owner’s Manual.

 

Remove weld spatter or foreign matter from around nozzle opening.

 

Have Factory Authorized Service Agency check drive motor or motor control board PC1.

Motor runs slowly.

Check for correct input voltage.

Wire feeder power is on, displays light

Check welding gun trigger leads for continuity, and repair leads or replace gun.

up, unit jogs and purges but will not

 

trigger.

 

When triggered wire feeds but no gas,

If the welding arc does not establish in 3 seconds after the gun trigger is activated the unit will feed

no contactor.

wire, but turns off contactor and gas valve. If the gun trigger is still activated after two minutes, the

 

wire will stop feeding.

OM-230 298 Page 25

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Contents Processes OM-230 298ADescription File MIG GmawFrom Miller to You Table of Contents Page Marks a special safety message Symbol UsageArc Welding Hazards Electric Shock can killWelding can cause fire or explosion ARC Rays can burn eyes and skinFlying Metal can injure eyes Buildup of GAS can injure or killCalifornia Proposition 65 Warnings About Pacemakers Principal Safety StandardsEMF Information Indique un message de sécurité particulier UNE Décharge Électrique peut entraîner la mortLES Fumées ET LES GAZ peuvent être dangereux Incendie ou une explosion LE Soudage peut provoquer unDES Particules Volantes peuvent blesser les yeux DES Pièces Chaudes peuvent provoquer des brûlures gravesLA Chute DE L’APPAREIL peut blesser Risque D’INCENDIE OU D’EXPLO’EMPLOI Excessif peut SUR DES Organes Mobiles peuvent provoquer des blessuresEn ce qui concerne les stimulateurs cardiaques Principales normes de sécuritéSpecifications − InstallationInstalling Swivel Into Pipe Post − IntroductionInstalling Boom And Reel Support Adjusting Control Tilt BracketEquipment Connection Diagram Installing Wire Guide ExtensionPin Information Control Box ConnectionsPin Plug Information Wire Type, Size, And Feed Speed Capability Table Removing Safety Collar And Adjusting BoomMotor Speed Wire Type Wire Size Feed Speed Capability Gun Recommendation TableRemoval Installing Drive RollsInstallation Installing PD continuous wire guides with PD drive rolls Installing PD Continuous Wire GuidesInstalling wire guides with non- PD old- style drive rolls Installing Non-PD Old Style Wire GuidesInstalling gun with Accu-Mate connection Installing Welding GunInstalling gun without Accu-Mate connection Installing gun with Accu-Mate connec- tionInstalling Welding Wire And Adjusting Pressure Drive Setting Run-In Disabled S1-1 Setting Internal DIP SwitchesManually Adjusted Run-In S1-1 And S1-2 S1-1 And S1-2Digital Meter DIP Switch Setting Equipment DIP Switch Settings For Models With Meters OnlyGeneral Terms Cold Wire Jog − OperationJog/Purge And Trigger Hold Power SwitchYou can adjust the preset volt Routine Maintenance − Maintenance and TroubleshootingBrush Inspection And Replacement Disconnect power before maintainingError Indications DiagnosticsIndicated Error Trouble Remedy TroubleshootingDisconnect power before troubleshooting Circuit Diagram − Electrical DiagramStart Your Professional Welding Career Now Main Assembly − Parts ListQuantity Control Box 070 Boom Assembly Boom Assembly -1Item Drive Assembly, Wire Drive Assembly With Motor Support, Hub & Reel PD-V OM-230 298 Support ServiceMiller Electric Mfg. Co Owner’s Record