Miller Electric and SS-75D16, SS-75S16, SS-75S12, SS-75D12 manual 070

Page 35

 

 

 

 

 

 

Quantity

Item

Dia.

 

Part

 

 

Model

No.

Mkgs.

 

No.

Description

75S

75D

 

 

 

 

Figure 8-2. Control Box (Figure 8-1 Item 1) (Continued)

 

 

 

 

 

 

 

 

 

. . . 10 . .

. . . . . . . .

. .

. . . 070 371

. . Blank, Snap-In Nyl 1.125 Mtg Hole

. . . 2 . .

2. .

. . . 11 . .

. . . . . . . .

. .

. . . 200 553

. . Bracket, Control Box Mounting .

. . . . . . . . . . . . . . . . . . . . . . . . .

. . . 1 . .

1. .

. . . 12 . .

. . PC1

. . . . . 224 337

. . Circuit Card Assy, Motor Control

. . . . . . . . . . . . . . . . . . . . . . . .

. . . 1 . .

1. .

. . . 13 . .

. . . S1 .

. .

. . . 111 997

. . Switch, Rocker Spst 10a 250 Vac On-Off

. . . 1 . .

1. .

. . . 14 . .

. . . S2 .

. .

. . . 200 295

. . Switch, Rocker Spdt 15a 12v (On)-Off-(On)

. . . 1 . .

1. .

. . . 15 . .

. . . S3 .

. .

. . . 201 642

. . Switch, Rocker Spdt 15a 12v Onnone-On

. . . 1 . .

1. .

. . . 16 . .

. . . . . . . .

. .

. . . . . . . . . . . .

. . Nameplate, Lower (Order by Model and Serial Number) . . . .

. . . 1 . .

1. .

. . . 17 . .

. . . . . . . .

. .

. . . 213 134

. . Knob, Encoder 1.670 Dia X .250 Id Push On W/Spring

. . . 0 . .

1. .

. . . 18 . .

. . . . . . . .

. .

. . . 119 951

. . Blank, Snap-in Nyl .437 Mtg Hole Black

. . . 1 . .

0. .

. . . 19 . .

. . . . . . . .

. .

. . . 171 007

. . Knob, Pointer 1.670 Dia X .250 Id W/Set Screwsplstc

. . . 1 . .

0. .

. . . 19 . .

. . . . . . . .

. .

. . . 213 134

. . Knob, Encoder 1.670 Dia X .250 Id Push On W/Spring

. . . 0 . .

1. .

. . . 20 . .

. . . . . . . .

. .

. . . . . . . . . . . .

. . Nameplate, Upper (Order by Model and Serial Number) . . . .

. . . 1 . .

1. .

. . . 21 . .

. . . . . . . .

. .

. . . 134 464

. . Label, General Precautionary For Static & Wire Feed

. . . 1 . .

1. .

. . . 22 . .

. . . . . . . .

. .

. . . 200 562

. . Wrapper, Feeder

. . . . . . . . . . . . . . . . . . . . . . . . .

. . . 1 . .

1. .

. . . 23 . .

. . . . . . . .

. .

. . . 202 237

. . Panel, Front (base unit)

. . . . . . . . . . . . . . . . . . . . . . . . .

. . . 1 . .

1. .

. . . . . . . .

. PLG8

. . . . 131 054

. . Housing Rcpt+Skts, (service kit)

. . . . . . . . . . . . . . . . . . . . . . . .

. . . 1 . .

1. .

. . . . . . . .

. . PLG9

. .

. . . 201 665

. . Housing Plug+Skts, (service kit)

. . . . . . . . . . . . . . . . . . . . . . . .

. . . 1 . .

1. .

. . . . . . . .

. . PLG6

. .

. . . 115 094

. . Housing Plug+Skts, (service kit)

. . . . . . . . . . . . . . . . . . . . . . . .

. . . 1 . .

1. .

. . . . . . . .

. . PLG1

. .

. . . 202 592

. . Housing Plug Pins+Skts, (service kit)

. . . 1 . .

1. .

. . . . . . . .

. PLG51

. . . . 174 824

. . Housing Plug Pins+Skts, (service kit)

. . . 1 . .

1. .

. . . . . . . .

. . PLG4

. .

. . . 136 810

. . Housing Plug Pins+Skts, (service kit)

. . . 1 . .

1. .

. . . . . . . .

. PLG10

. . . . 130 203

. . Housing Plug+Skts, (service kit)

. . . . . . . . . . . . . . . . . . . . . . . .

. . . 1 . .

1. .

. . . . . . . .

PLG7,27

. . . 115 091

. . Housing Plug+Skts, (service kit)

. . . . . . . . . . . . . . . . . . . . . . . .

. . . 0 . .

1. .

. . . . . . . .

PLG11, 61

. . 131 055

. . Housing Plug+Skts, (service kit)

. . . . . . . . . . . . . . . . . . . . . . . .

. . . 0 . .

1. .

. . . . . . . .

. PLG17

. . . . 158 719

. . Housing Plug+Skts, (service kit)

. . . . . . . . . . . . . . . . . . . . . . . .

. . . 0 . .

1. .

. . . 24 . .

. . . . . . . .

. .

. . . 115 443

. . Stand-Off, No 6-32 x .750

. . . . . . . . . . . . . . . . . . . . . . . . .

. . . 0 . .

4. .

. . . 25 . .

. . PC60

. .

. . . 224 308

. . Circuit Card Assembly, Display W/Program

. . . 0 . .

1. .

. . . 26 . .

. . . R1 .

. .

. . . 208 399

. . Potentiometer, Cp Std Slot 1t 2. W 10k Linear W/Frict Tabs .

. . . 1 . .

0. .

. . . 26 . .

. . . R1 .

. .

. . . 224 597

. . Potentiometer, Cermet Std Flat

3.75t 2 W 10k Linear

. . . 0 . .

1. .

. . . 27 . .

. . R70

. . . . . 224 597

. . Potentiometer, Cermet Std Flat

3.75t 2 W 10k Linear

. . . 0 . .

1. .

+When ordering a component originally displaying a precautionary label, the label should also be ordered.

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

OM-230 298 Page 31

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Contents File MIG Gmaw OM-230 298AProcesses DescriptionFrom Miller to You Table of Contents Page Electric Shock can kill Symbol UsageMarks a special safety message Arc Welding HazardsBuildup of GAS can injure or kill ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal can injure eyesCalifornia Proposition 65 Warnings About Pacemakers Principal Safety StandardsEMF Information Indique un message de sécurité particulier UNE Décharge Électrique peut entraîner la mortLES Fumées ET LES GAZ peuvent être dangereux DES Pièces Chaudes peuvent provoquer des brûlures graves LE Soudage peut provoquer unIncendie ou une explosion DES Particules Volantes peuvent blesser les yeuxDES Organes Mobiles peuvent provoquer des blessures Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser ’EMPLOI Excessif peut SUREn ce qui concerne les stimulateurs cardiaques Principales normes de sécurité− Introduction − InstallationSpecifications Installing Swivel Into Pipe PostInstalling Boom And Reel Support Adjusting Control Tilt BracketEquipment Connection Diagram Installing Wire Guide ExtensionPin Information Control Box ConnectionsPin Plug Information Gun Recommendation Table Removing Safety Collar And Adjusting BoomWire Type, Size, And Feed Speed Capability Table Motor Speed Wire Type Wire Size Feed Speed CapabilityRemoval Installing Drive RollsInstallation Installing PD continuous wire guides with PD drive rolls Installing PD Continuous Wire GuidesInstalling wire guides with non- PD old- style drive rolls Installing Non-PD Old Style Wire GuidesInstalling gun with Accu-Mate connec- tion Installing Welding GunInstalling gun with Accu-Mate connection Installing gun without Accu-Mate connectionInstalling Welding Wire And Adjusting Pressure Drive Setting S1-1 And S1-2 Setting Internal DIP SwitchesRun-In Disabled S1-1 Manually Adjusted Run-In S1-1 And S1-2− Operation Equipment DIP Switch Settings For Models With Meters OnlyDigital Meter DIP Switch Setting General Terms Cold Wire JogJog/Purge And Trigger Hold Power SwitchYou can adjust the preset volt Disconnect power before maintaining − Maintenance and TroubleshootingRoutine Maintenance Brush Inspection And ReplacementError Indications DiagnosticsIndicated Error Trouble Remedy TroubleshootingDisconnect power before troubleshooting Circuit Diagram − Electrical DiagramStart Your Professional Welding Career Now Main Assembly − Parts ListQuantity Control Box 070 Boom Assembly Boom Assembly -1Item Drive Assembly, Wire Drive Assembly With Motor Support, Hub & Reel PD-V OM-230 298 Support ServiceMiller Electric Mfg. Co Owner’s Record
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