Miller Electric SS-75D12, SS-75S16 Installing Welding Wire And Adjusting Pressure Drive Setting

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4-15. Installing Welding Wire And Adjusting Pressure Drive Setting

Thread wire.

Install wire spool. Ad- just tension nut so wire is taut when wire feed stops.

Adjust tension.

Pressure door assembly not shown.

Drive Rolls

End Of Liner

2

1

Back Of Gun

NONCONDUCTIVE

SURFACE

No Wire Slip

1Drive Roll Pressure Adjustment Lever

2Notch In Lever (Indicates Pressure Settings)

Pressure drive settings range from 1 to 8 with 8 being the maximum setting.

.When using cored welding wire use knurled drive rolls.

.For aluminum (soft) wire set pressure drive setting at 4 or below.

NONCONDUCTIVE

SURFACE

Wire Slips

.Be sure that gun has proper size liner for the welding wire size.

When installing gun, the liner should extend into the PD continuous guide (or exit guide if used) as far as possible without interfering with the guide.

Install gun. Lay gun cable out straight. Cut off end of wire. Push wire through guide up to drive rolls; continue to hold wire. Press Jog button to feed wire out gun.

Ref. 804 727-A

Tools Needed:

15/16 in

To adjust drive roll pressure, hold nozzle about 2 in (51 mm) from nonconductive surface and press gun trigger to feed wire against surface. Adjust pressure drive lever so wire does not slip. Do not overtighten. If contact tip is completely blocked, wire should slip at the feeder (see pressure adjustment above.)

Cut wire off.

OM-230 298 Page 18

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Contents Description OM-230 298AProcesses File MIG GmawFrom Miller to You Table of Contents Page Arc Welding Hazards Symbol UsageMarks a special safety message Electric Shock can killFlying Metal can injure eyes ARC Rays can burn eyes and skinWelding can cause fire or explosion Buildup of GAS can injure or killCalifornia Proposition 65 Warnings EMF Information Principal Safety StandardsAbout Pacemakers LES Fumées ET LES GAZ peuvent être dangereux UNE Décharge Électrique peut entraîner la mortIndique un message de sécurité particulier DES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer unIncendie ou une explosion DES Pièces Chaudes peuvent provoquer des brûlures graves’EMPLOI Excessif peut SUR Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser DES Organes Mobiles peuvent provoquer des blessuresPrincipales normes de sécurité En ce qui concerne les stimulateurs cardiaquesInstalling Swivel Into Pipe Post − InstallationSpecifications − IntroductionAdjusting Control Tilt Bracket Installing Boom And Reel SupportInstalling Wire Guide Extension Equipment Connection DiagramPin Plug Information Control Box ConnectionsPin Information Motor Speed Wire Type Wire Size Feed Speed Capability Removing Safety Collar And Adjusting BoomWire Type, Size, And Feed Speed Capability Table Gun Recommendation TableInstallation Installing Drive RollsRemoval Installing PD Continuous Wire Guides Installing PD continuous wire guides with PD drive rollsInstalling Non-PD Old Style Wire Guides Installing wire guides with non- PD old- style drive rollsInstalling gun without Accu-Mate connection Installing Welding GunInstalling gun with Accu-Mate connection Installing gun with Accu-Mate connec- tionInstalling Welding Wire And Adjusting Pressure Drive Setting Manually Adjusted Run-In S1-1 And S1-2 Setting Internal DIP SwitchesRun-In Disabled S1-1 S1-1 And S1-2General Terms Cold Wire Jog Equipment DIP Switch Settings For Models With Meters OnlyDigital Meter DIP Switch Setting − OperationPower Switch Jog/Purge And Trigger HoldYou can adjust the preset volt Brush Inspection And Replacement − Maintenance and TroubleshootingRoutine Maintenance Disconnect power before maintainingIndicated Error DiagnosticsError Indications Disconnect power before troubleshooting TroubleshootingTrouble Remedy − Electrical Diagram Circuit DiagramStart Your Professional Welding Career Now − Parts List Main AssemblyQuantity Control Box 070 Boom Assembly Boom Assembly -1Item Drive Assembly, Wire Drive Assembly With Motor Support, Hub & Reel PD-V OM-230 298 Service SupportOwner’s Record Miller Electric Mfg. Co