Miller Electric SS-75D12, SS-75S16, SS-75S12, and SS-75D16 manual From Miller to You

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Miller is the first welding equipment manufacturer in the U.S.A. to be registered to the ISO 9001:2000 Quality System Standard.

From Miller to You

Thank you and congratulations on choosing Miller. Now you can get the job done and get it done right. We know you don’t have time to do it any other way.

That’s why when Niels Miller first started building arc welders in 1929, he made sure his products offered long-lasting value and superior quality. Like you, his customers couldn’t afford anything less. Miller products had to be more than the best they could be. They had to be the best you could buy.

Today, the people that build and sell Miller products continue the tradition. They’re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929.

This Owner’s Manual is designed to help you get the most out of your Miller products. Please take time to read the Safety precautions. They will help you protect yourself against potential hazards on the worksite.

We’ve made installation and operation quick and easy. With Miller you can count on years of reliable service with proper maintenance. And if for some reason the unit needs repair, there’s a Troubleshooting section that will help you figure out what the problem is. The parts list will then help you to decide the exact part you may need to fix the problem. Warranty and service information for your particular model are also provided.

Miller Electric manufactures a full line

of welders and welding related equipment. For information on other quality Miller

products, contact your local Miller distributor to receive the latest full line catalog or individual specification sheets. To locate your nearest distributor or service agency call 1-800-4-A-Miller, or visit us at www.MillerWelds.com on the web.

Mil_Thank 4/05

Working as hard as you do

−every power source from Miller is backed by the most hassle-free warranty in the business.

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Contents Description OM-230 298AProcesses File MIG GmawFrom Miller to You Table of Contents Page Arc Welding Hazards Symbol UsageMarks a special safety message Electric Shock can killFlying Metal can injure eyes ARC Rays can burn eyes and skinWelding can cause fire or explosion Buildup of GAS can injure or killCalifornia Proposition 65 Warnings About Pacemakers Principal Safety StandardsEMF Information Indique un message de sécurité particulier UNE Décharge Électrique peut entraîner la mortLES Fumées ET LES GAZ peuvent être dangereux DES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer unIncendie ou une explosion DES Pièces Chaudes peuvent provoquer des brûlures graves’EMPLOI Excessif peut SUR Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser DES Organes Mobiles peuvent provoquer des blessuresPrincipales normes de sécurité En ce qui concerne les stimulateurs cardiaquesInstalling Swivel Into Pipe Post − InstallationSpecifications − IntroductionAdjusting Control Tilt Bracket Installing Boom And Reel SupportInstalling Wire Guide Extension Equipment Connection DiagramPin Information Control Box ConnectionsPin Plug Information Motor Speed Wire Type Wire Size Feed Speed Capability Removing Safety Collar And Adjusting BoomWire Type, Size, And Feed Speed Capability Table Gun Recommendation TableRemoval Installing Drive RollsInstallation Installing PD Continuous Wire Guides Installing PD continuous wire guides with PD drive rollsInstalling Non-PD Old Style Wire Guides Installing wire guides with non- PD old- style drive rollsInstalling gun without Accu-Mate connection Installing Welding GunInstalling gun with Accu-Mate connection Installing gun with Accu-Mate connec- tionInstalling Welding Wire And Adjusting Pressure Drive Setting Manually Adjusted Run-In S1-1 And S1-2 Setting Internal DIP SwitchesRun-In Disabled S1-1 S1-1 And S1-2General Terms Cold Wire Jog Equipment DIP Switch Settings For Models With Meters OnlyDigital Meter DIP Switch Setting − OperationPower Switch Jog/Purge And Trigger HoldYou can adjust the preset volt Brush Inspection And Replacement − Maintenance and TroubleshootingRoutine Maintenance Disconnect power before maintainingError Indications DiagnosticsIndicated Error Trouble Remedy TroubleshootingDisconnect power before troubleshooting − Electrical Diagram Circuit DiagramStart Your Professional Welding Career Now − Parts List Main AssemblyQuantity Control Box 070 Boom Assembly Boom Assembly -1Item Drive Assembly, Wire Drive Assembly With Motor Support, Hub & Reel PD-V OM-230 298 Service SupportOwner’s Record Miller Electric Mfg. Co