Miller Electric 400P, 500 X manual Weld, Power, And Engine Specifications

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SECTION 4 − SPECIFICATIONS

4-1. Weld, Power, And Engine Specifications

				Maximum
	Welding	Weld Output	Rated Welding	Open-	Generator Power	Engine	Fuel
	Mode	Range	Output	Circuit	Rating	Engine	Capacity
	Mode	Range	Output	Circuit	Rating		Capacity
				Voltage

			Export Models:
			300 A, 32 Volts DC,
		55 − 500 A	100% Duty Cycle
		55 − 500 A	430 A, 37 Volts DC,	95
	CC/DC	(CC Models)	430 A, 37 Volts DC,	95	Standard
	CC/DC	15 − 500 A	60% Duty Cycle		Single-Phase,
		15 − 500 A	300 A, 29 Volts DC		Single-Phase,
		(CC/CV Models)	300 A, 29 Volts DC		4 kVA/kW, 34/17 A,
			(CV),100% Duty Cycle		120/240 V AC,	Perkins
			430 A, 36 Volts DC		50/60 Hz	Perkins
					50/60 Hz

			(CV), 60% Duty Cycle		Three-Phase Generator	Perkins 404-22	25 gal
			Other Models:		Option*	Water-Cooled,	(95 L)
			400 A, 36 Volts DC,		Single-Phase/Three-Phase,	Four-Cylinder,
	CV/DC		100% Duty Cycle		12/15 kVA/kW, 50/36A,	32.6 HP Diesel Engine
	CV/DC		450 A, 38 Volts DC,		120/240 VAC, 60 Hz
	(CC/CV	14 − 40 V	450 A, 38 Volts DC,	56	*In Addition To Standard
	(CC/CV		60% Duty Cycle		*In Addition To Standard
	Models		60% Duty Cycle		4 kVA/kW Generator Power
	Models		500 A,		4 kVA/kW Generator Power
	Only)		500 A,
			30 Volts DC (CC),
			34 Volts DC (CV),
			40% Duty Cycle

4-2. Dimensions, Weights, And Operating Angles

	Dimensions
Height	60 in (1524 mm)
Height	(to top of muffler)
	(to top of muffler)
	28-1/2 in (724 mm)	G
	28-1/2 in (724 mm)
	(mtg. brackets turned in)

Width

30-3/4 in (781 mm)

(mtg. brackets turned out)

	Depth	65-1/8 in (1654 mm)	!	Do not exceed tilt angles or engine could
	A	65-1/8 in (1654 mm)		be damaged or unit could tip.
	A	65-1/8 in (1654 mm)	!	Do not move or operate unit where it could
			!	Do not move or operate unit where it could
	B*	56 in (1422 mm)		tip.

	C*	46-1/2 in (1181)	A
			A
	D*	9-5/8 in (244 mm)	B C
			B C
	E	27-1/2 in (699 mm)
	F	1 in (25 mm)			30°
	G	29-13/16 in (757 mm)			30°
	G	29-13/16 in (757 mm)	H		30°
	H	9/16 in (14 mm) Dia.	H	20°	30°
	H	9/16 in (14 mm) Dia.		20°
		4 Holes	D	20°
	* With mounting brackets in center		D	20°
	* With mounting brackets in center
	position. Dimensions vary with
	location of mounting brackets.			F
		Weight		F
		Weight		E
	w/ Perkins	No fuel: 1600 lb (726 kg)		802 161-A
	404-22	W/fuel: 1775 lb (805 kg)
	Lifting Eye Weight Rating:
	2500 lb (1134 kg) Maximum
					OM-4421 Page 15

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Contents Processes OM-4421215 075QDescription File Engine DriveFrom Miller to You Table of Contents − Maintenance & Troubleshooting Directives StandardsDecrot1/07 Decrotsound6/05 Manufacturer European Contact Notified BodyArc Welding Hazards Symbol UsageElectric Shock can kill HOT Parts can cause severe burnsBuildup of GAS can injure or kill Fumes and Gases can be hazardousARC Rays can burn eyes and skin Welding can cause fire or explosionCompressed Air Hazards Engine HazardsHOT Parts can cause burns and injury Welding Wire can cause injuryFire or Explosion hazard Falling Unit can cause injuryCalifornia Proposition 65 Warnings Principal Safety StandardsEMF Information Radiation can cause interference− Consignes DE Sécurité − Lire Avant Utilisation Signification des symbolesUN Choc Électrique peut tuer Indique des instructions spécifiquesLES Fumées ET LES GAZ peuvent être dangereux DES Pièces Chaudes peuvent provoquer des brûlures gravesLE Soudage peut provoquer un in cendie ou une explosion LE Bruit peut affecter l’ouïeDES Organes Mobiles peuvent pro voquer des blessures ’EXPLOSION DE LA Batterie peuLA Chaleur DU Moteur peut pro- voquer un incendie ’AIR Comprimé peut provoquer des blessuresRisque D’INCENDIE OU D’EXPLO- Sion DES Organes Mobiles peuvent provoquer des blessures LE Surchauffement peut endom- mager le moteur électriqueLES Fils DE Soudage peuvent provoquer des blessures ’EMPLOI Excessif peutPrincipales normes de sécurité Proposition californienne 65 AvertissementsInformation EMF En ce qui concerne les implants médicaux− Definitions − 50 h StdStd Manufacturer’s Rating Labels Some symbols are found only on export products Symbols And Definitions− Specifications Weld, Power, And Engine SpecificationsDimensions, Weights, And Operating Angles Volt-Ampere Curves For CC Models MIG Mode Stick ModeTIG Mode Volt-Ampere Curves For CC/CV ModelsFuel Consumption Duty Cycle And Overheating100% Duty Cycle At 400 Amperes Optional Three-Phase Generator Curves AC Generator Power Curve12 kVA/kW Single-Phase AC Output No Weld Load 15 kVA/kW Three-Phase AC Output No Weld LoadInstalling Welding Generator − InstallationLocation/Airflow Clearance Grounding1Using Lifting Eye Mounting Welding Generator Stop engine and let cool Installing Exhaust PipeConnecting The Battery Activating The Dry Charge Battery If ApplicableEngine Prestart Checks Coolant Recovery TankStick and TIG Welding Connecting To Weld Output TerminalsMIG and Fcaw Welding Stop engineSelecting Weld Cable Sizes Connecting to Weld150 ft 200 ft 250 ft 350 ft 400 ft 45 m 60 m 70 m 90 m 105 m 120 mSocket Connecting To Remote 14 Receptacle RC14 On CC/CV ModelsOM-4421 Front Panel Controls For CC Models See Section − Operating Welding Generator − CC ModelsTo Start Engine Starting ControlsEngine Gauges And Meters Weld ControlsRemote Amperage Control On CC Models Optional Weld Control/Arc Condition Information LabelExample Combination Remote Amperage Control Stick OM-4421 Front Panel Controls For CC/CV Models See Section − Operating Welding Generator − CC/CV ModelsVoltage/Amperage Adjust Switch And Remote 14 Receptacle Electric shock can kill14 AC/DC Voltmeter Optional Process/Contactor Switch Settings Process/Contactor Switch On CC/CV ModelsExample Combination Remote Amperage Control TIG Remote Voltage/Amperage Control On CC/CV Models OptionalVolt And 240 Volt Receptacles − Operating Auxiliary EquipmentAt least once a month, run en If a SupplementaryThree-Phase Power Connection Rear Of PanelClose panel opening if no connections are made to generator Optional Generator Power Receptacles 240 V 15 a AC South African Receptacle RC1Supplementary Protector CB2 Supplementary Protector CB3 Maintenance Label − Maintenance & TroubleshootingRoutine Maintenance Checking Generator Brushes To clean air filter Servicing Air CleanerInspecting And Cleaning Optional Spark Arrestor Muffler Weld/Power Speed Adjustment Adjusting Engine SpeedEngine Speed No Load Standard Model Idle Speed Ad- justmentTo change oil and filter Servicing Fuel And Lubrication SystemsTo replace primary fuel filter While draining fuel tankOverload Protection Welding − CC Models TroubleshootingWelding − CC/CV Models Optional Three-Phase Generator Power CC/CV Models Only Standard Generator PowerEngine Welding Symbols Circuit Diagram For CC Welding Generator − Electrical Diagrams223 522-B Circuit Diagram For CC/CV Welding Generator 223 523-B − RUN-IN Procedure WetstackingWelding Generator Run-In Procedure Using Load Bank Keep exhaust and pipe awayFrom flammables Specifications section in this Run-In Procedure Using Resistance GridJust generator A/V control so ManualSelecting Equipment − Generator Power GuidelinesGrounding Generator To Truck Or Trailer Frame Electrically Bond GeneratorHow Much Power Does Equipment Require? Grounding When Supplying Building SystemsUse ground device as stated in electrical codes Amperes x Volts = WattsApproximate Power Requirements For Farm/Home Equipment Approximate Power Requirements For Industrial MotorsIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor EquipmentHow Much Power Can Generator Supply? Power Required To Start MotorSingle-Phase Induction Motor Starting Requirements KVA/HP x HP x 1000 / Volts = Starting AmperageTypical Connections To Supply Standby Power Selecting Extension Cord Use Shortest Cord Possible − Parts List 128 93 −6 105 104 100 101 102 103 Main Assembly 010 Figures 13-2 Figures 13-4 Control Box Assembly − CC Models 087 Control Box Assembly − CC/CV Models -1Item Control Box Assembly − CC/CV ModelsTD1 214 3634 Panel, Front w/Components − CC ModelsPanel, Front w/Components − CC Models -1Item 40 39 Panel, Front w/Components − CC/CV ModelsPanel, Front w/Components − CC/CV Models -1Item 170 34 36 27 26 Hardware is common Not available unless listed602 SCREW, .312−18x .75 hexwhd.66d stl pld slffmg tap−rw 601 Main Rectifier Assembly Wiring Harnesses PLG4 Harness, receptacle auxiliary power export models includesPage Service Your distributor also givesSupport Miller Electric Mfg. Co To locate a Distributor or Service Agency visitFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s