Miller Electric 400P, 500 X manual Figures 13-2

Page 78

 

Item

Dia.

Part

Description

Quantity

 

No.

Mkgs.

No.

 

 

 

Figure 13-1. Main Assembly (Continued)

 

 

 

 

 

 

. . . 77 . . .

. . . . . . .

. . . 191 626 . .

BUMPER, door engine access

. . . 4

. . . 78 . . .

. . . . . . .

. . . 199 592 . .

LATCH, paddle series 20 (black)

. . . 1

. . . 79 . . .

. . . . . . .

. . . 220 539 . .

LABEL, diesel engine maintenance

. . . 1

. . . 80 . . .

. . . . . . .

. . +200 989 . .

DOOR, engine access

. . . 1

. . . 81 . . .

. . . . . . .

. ♦+210 736 . .

DOOR, engine access ss

. . . 1

. . . 81 . . .

. . . . . . .

. . . . . . . . . . . . . .

Not Applicable for Perkins powered machines

 

. . . 82 . . .

. . . . . . .

. . . 189 975 . .

HINGE, door access 180deg

. . . 2

. .

. . . . . . .

. . . . . . .

. ♦+199 301 . .

PANEL, engine side ss

. . . 1

. . . 83 . . .

. . . . . . .

. . . 190 190 . .

TANK, coolant recovery

. . . 1

. . . 84 . . .

. . . . . . .

. . . 189 826 . .

PANEL, rocker

. . . 1

. . . 85 . . .

. . . . . . .

. . ♦199 298 . .

PANEL, rocker ss

. . . 1

. . . 85 . . .

. . . . . . .

. . . 208 141 . .

STOP, door

. . . 1

. . . 86 . . .

. . . . . . .

. . . 189 827 . .

PANEL, gen RH

. . . 1

. . . 87 . . .

. . . . . . .

. . ♦199 300 . .

PANEL, gen RH ss

. . . 1

. . . 87 . . .

. . . . . . .

. . . *197 997 . .

FILTER, fuel secondary

. . . 1

. . . 88 . . .

. . . . . . .

. . . 173 909 . .

HOSE, sae .312 id x .560 od (order by ft)

. . . 1

. . . 89 . . .

. . . . . . .

. . . . . . . . . . . . . .

PUMP, fuel (available through engine manufacturer)

. . . 1

. . . 90 . . .

. . . . . . .

. . . 218 222 . .

BRACKET, mtg fuel filter/pump

. . . 1

. . . 91 . . .

. . . . . . .

. . ♦230 636 . .

IDLE SOLENOID ASSEMBLY (consisting of)

. . . 1

. .

. . . . . . .

. . . . . . .

. . . 230 634 . . .

. SOLENOID, throttle w/4−8.4 lb spring

. . . 1

. .

. . . . . . .

. . . . . . .

. . . 230 829 . . .

. BRACKET, mtg solenoid

. . . 1

. .

. . . . . . .

. . . . . . .

. . . 198 018 . . .

. LINKAGE, throttle solenoid

. . . 1

. .

. . . . . . .

. . . . . . .

. . . 230 830 . . .

. ARM, Throttle

. . . 1

. .

. . . . . . .

. . . . . . .

. . . 198 109 . . .

. SCREW, shld stl sch .250−20 x .437 x .500 shld

. . . 1

. . . 92 . . .

. . . . . . .

. . . 225 120 . .

LABEL, warning moving parts can cause injury

. . . 2

. . . 93 . . .

. . . . . . .

. Figure13-6 . .

GENERATOR

. . . 1

. . . 94 . . .

. . . . . . .

. . . 218 087 . .

TANK, fuel (consisting of)

. . . 1

. . . 95 . . .

. . . . . . .

. . . 189 909 . . .

. FITTING, stand pipe hose .250 x 9.260 lg 90deg zinc

. . . 1

. . . 96 . . .

. . . . . . .

. . . 095 636 . . .

. HOSE, sae .187 id x .410 od x 30.000 (order by ft)

. . . 1

. . . 97 . . .

. . . . . . .

. . . 201 025 . . .

. CAP, fuel fitting

. . . 1

. . . 98 . . .

. . . . . . .

. . . 189 913 . . .

. FITTING, stl barbed elbow zinc pld

. . . 1

. . . 99 . . .

. . . . . . .

. . . 190 142 . . .

. SENDER, fuel gauge 9.7500 deep tank

. . . 1

. . 100 . .

. . . . . . .

. . . 189 910 . . .

. FITTING, stand pipe hose .3125 x 9.260 lg 90deg zinc

. . . 1

. . 101 . .

. . . . . . .

. . . 181 572 . . .

. BUSHING, tank fuel

. . . 1

. . 102 . .

. . . . . . .

. . . 189 908 . . .

. VALVE, drain fuel 180deg

. . . 1

. . 103 . .

. . . . . . .

. . . 191 446 . . .

. EXTRUSION, rubber w/adhesive 1.000 x 1.000 D (order by ft) . . . .

. . . 6ft

. . 104 . .

. . . . . . .

. . . 124 253 . . .

. BUSHING, tank fuel

. . . 4

. .

. . . . . . .

. . . . . . .

. . . 084 173 . . .

. CLAMP, hose .460 − .545clp dia slfttng

. . . 2

. .

105 . .

. . . . . . .

. . . 189 912 . . .

. FITTING, stl barbed elbow w/.047 in orf zinc pld

. . . 1

. . 106 . .

. . . . . . .

. . . 224 266 . .

LABEL, warning do not weld on base

. . . 2

. . 107 . .

. . . . . . .

. . . 191 897 . .

BRACKET, mtg unit

. . . 4

. . 108 . .

. . . . . . .

. . . 192 362 . .

BRACKET, mtg nyl 1/2 conduit

. . . 1

. . 109 . .

. . . . . . .

. . . 196 220 . .

BRACKET, hold down fuel tank rear

. . . 1

. . 110 . .

. . . . . . .

. . +200 999 . .

BASE

. . . 1

. . 110 . .

. . . . . . .

. ♦+203 382 . .

BASE e−coat

. . . 1

. .

111 . .

. . . . . . .

. . . 218 086 . .

BRACKET, hold down fuel tank

. . . 1

. .

112 . .

. . . . . . .

. . . 173 352 . .

EXTRUSION, rubber clamp/bulb (order by ft)

. . . 3ft

. . 113 . .

. . . . . . .

. . . 189 731 . .

FIREWALL, lower

. . . 1

. . 114 . . . . . Figures 13-2, 13-3

CONTROL BOX ASSEMBLY

. . . 1

. . 115 . . . . R3 .

. . . 189 699 . .

RESISTOR, WW tap 375W 10 ohm w/mtg bkt

. . . 1

. . 116 . . . . R2 .

. . CC189 699 . .

RESISTOR, WW tap 375W 10 ohm w/mtg bkt

. . . 1

. . 117 . .

. . . . . . .

Figure 13-7 . .

MAIN RECTIFIER ASSEMBLY

. . . 1

. . 118 . . . PC1

. . CV189 143 . .

MODULE, field current regulator

. . . 1

. . 119 . .

. . . . . . .

. . CV193 453 . .

BRACKET, mtg box fcr

. . . 1

. .

120 . .

. . . . . . .

. . . 191 448 . .

TOP, cover front upright

. . . 1

OM-4421 Page 72

Page 77 Page 79
Image 78
Page 77 Page 79
Contents Description OM-4421215 075QProcesses File Engine DriveFrom Miller to You Table of Contents − Maintenance & Troubleshooting Directives StandardsDecrot1/07 Manufacturer European Contact Notified Body Decrotsound6/05Electric Shock can kill Symbol UsageArc Welding Hazards HOT Parts can cause severe burnsARC Rays can burn eyes and skin Fumes and Gases can be hazardousBuildup of GAS can injure or kill Welding can cause fire or explosionEngine Hazards Compressed Air HazardsFire or Explosion hazard Welding Wire can cause injuryHOT Parts can cause burns and injury Falling Unit can cause injuryEMF Information Principal Safety StandardsCalifornia Proposition 65 Warnings Radiation can cause interferenceUN Choc Électrique peut tuer Signification des symboles− Consignes DE Sécurité − Lire Avant Utilisation Indique des instructions spécifiquesLE Soudage peut provoquer un in cendie ou une explosion DES Pièces Chaudes peuvent provoquer des brûlures gravesLES Fumées ET LES GAZ peuvent être dangereux LE Bruit peut affecter l’ouïe’EXPLOSION DE LA Batterie peu DES Organes Mobiles peuvent pro voquer des blessuresLA Chaleur DU Moteur peut pro- voquer un incendie ’AIR Comprimé peut provoquer des blessuresRisque D’INCENDIE OU D’EXPLO- Sion LES Fils DE Soudage peuvent provoquer des blessures LE Surchauffement peut endom- mager le moteur électriqueDES Organes Mobiles peuvent provoquer des blessures ’EMPLOI Excessif peutInformation EMF Proposition californienne 65 AvertissementsPrincipales normes de sécurité En ce qui concerne les implants médicaux− Definitions − 50 h StdStd Manufacturer’s Rating Labels Symbols And Definitions Some symbols are found only on export products− Specifications Weld, Power, And Engine SpecificationsDimensions, Weights, And Operating Angles Volt-Ampere Curves For CC Models TIG Mode Stick ModeMIG Mode Volt-Ampere Curves For CC/CV ModelsFuel Consumption Duty Cycle And Overheating100% Duty Cycle At 400 Amperes 12 kVA/kW Single-Phase AC Output No Weld Load AC Generator Power CurveOptional Three-Phase Generator Curves 15 kVA/kW Three-Phase AC Output No Weld LoadLocation/Airflow Clearance − InstallationInstalling Welding Generator Grounding1Using Lifting Eye Mounting Welding Generator Installing Exhaust Pipe Stop engine and let coolActivating The Dry Charge Battery If Applicable Connecting The BatteryCoolant Recovery Tank Engine Prestart ChecksMIG and Fcaw Welding Connecting To Weld Output TerminalsStick and TIG Welding Stop engine150 ft 200 ft 250 ft Connecting to WeldSelecting Weld Cable Sizes 350 ft 400 ft 45 m 60 m 70 m 90 m 105 m 120 mConnecting To Remote 14 Receptacle RC14 On CC/CV Models SocketOM-4421 − Operating Welding Generator − CC Models Front Panel Controls For CC Models See SectionEngine Gauges And Meters Engine Starting ControlsTo Start Weld ControlsRemote Amperage Control On CC Models Optional Weld Control/Arc Condition Information LabelExample Combination Remote Amperage Control Stick OM-4421 − Operating Welding Generator − CC/CV Models Front Panel Controls For CC/CV Models See SectionVoltage/Amperage Adjust Switch And Remote 14 Receptacle Electric shock can kill14 AC/DC Voltmeter Optional Process/Contactor Switch On CC/CV Models Process/Contactor Switch SettingsRemote Voltage/Amperage Control On CC/CV Models Optional Example Combination Remote Amperage Control TIGAt least once a month, run en − Operating Auxiliary EquipmentVolt And 240 Volt Receptacles If a SupplementaryThree-Phase Power Connection Rear Of PanelClose panel opening if no connections are made to generator Optional Generator Power Receptacles 240 V 15 a AC South African Receptacle RC1Supplementary Protector CB2 Supplementary Protector CB3 − Maintenance & Troubleshooting Maintenance LabelRoutine Maintenance Checking Generator Brushes Servicing Air Cleaner To clean air filterInspecting And Cleaning Optional Spark Arrestor Muffler Engine Speed No Load Adjusting Engine SpeedWeld/Power Speed Adjustment Standard Model Idle Speed Ad- justmentTo replace primary fuel filter Servicing Fuel And Lubrication SystemsTo change oil and filter While draining fuel tankOverload Protection Troubleshooting Welding − CC ModelsWelding − CC/CV Models Standard Generator Power Optional Three-Phase Generator Power CC/CV Models OnlyEngine Welding Symbols − Electrical Diagrams Circuit Diagram For CC Welding Generator223 522-B Circuit Diagram For CC/CV Welding Generator 223 523-B − RUN-IN Procedure WetstackingWelding Generator Run-In Procedure Using Load Bank Keep exhaust and pipe awayFrom flammables Just generator A/V control so Run-In Procedure Using Resistance GridSpecifications section in this ManualGrounding Generator To Truck Or Trailer Frame − Generator Power GuidelinesSelecting Equipment Electrically Bond GeneratorUse ground device as stated in electrical codes Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Amperes x Volts = WattsIndustrial Motors Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsSingle-Phase Induction Motor Starting Requirements Power Required To Start MotorHow Much Power Can Generator Supply? KVA/HP x HP x 1000 / Volts = Starting AmperageTypical Connections To Supply Standby Power Selecting Extension Cord Use Shortest Cord Possible − Parts List 128 93 −6 105 104 100 101 102 103 Main Assembly 010 Figures 13-2 Figures 13-4 Control Box Assembly − CC Models 087 Control Box Assembly − CC/CV Models Control Box Assembly − CC/CV Models -1ItemTD1 214 Panel, Front w/Components − CC Models 3634Panel, Front w/Components − CC Models -1Item Panel, Front w/Components − CC/CV Models 40 39Panel, Front w/Components − CC/CV Models -1Item 170 Hardware is common Not available unless listed 34 36 27 26602 SCREW, .312−18x .75 hexwhd.66d stl pld slffmg tap−rw 601 Main Rectifier Assembly Wiring Harnesses Harness, receptacle auxiliary power export models includes PLG4Page Service Your distributor also givesSupport For assistance in filing or settling claims, contact To locate a Distributor or Service Agency visitMiller Electric Mfg. Co Your distributor and/or equipment manufacturer’s
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